Sub-pixel arrangement structure for high resolution display

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Solution Overview

Problem

The resolution of display devices is limited by the size of sub-pixels, and existing manufacturing processes restrict further improvement in resolution due to process limitations.

Innovation Solution

A sub-pixel arrangement structure that shares sub-pixels among virtual pixels, allowing for increased resolution by arranging first, second, third, and fourth sub-pixels in specific patterns on a substrate, with the third and fourth sub-pixels positioned between and among the first and second sub-pixels, respectively, to form more virtual pixels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If sub-pixel size is reduced to increase resolution, then the number of distinguishable pixels increases, but manufacturing precision requirements become excessively high due to process limitations

Engineering Contradiction:
ImproveresolutionVSAvoidsub-pixel arrangement precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The invention divides the display area into multiple types of pixel units (first pixel units with four sub-pixels, second pixel units with three sub-pixels, third pixel units with two sub-pixels). This segmentation allows different pixel configurations to be used in different regions, enabling high resolution without requiring uniformly tiny sub-pixels across the entire display, thus reducing manufacturing precision requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a new dimension of pixel unit design by combining multiple sub-pixels into composite pixel units with different configurations (4-sub-pixel, 3-sub-pixel, 2-sub-pixel units). This dimensional change in organizational structure allows the display to achieve high resolution through intelligent arrangement rather than simply reducing individual sub-pixel size, thereby avoiding excessive manufacturing precision demands.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If traditional sub-pixel arrangement is used, then manufacturing process is simple, but resolution is limited by sub-pixel size and process capabilities

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidresolution
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The display is segmented into different pixel unit types distributed across the display area. This segmentation strategy maintains manufacturing simplicity by using standard sub-pixel components while achieving enhanced resolution through the innovative combination and arrangement of pixel units, without requiring complex manufacturing processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention creates pixel units that can serve multiple functions - some pixels are designed for high-resolution display, others for coverage and color accuracy. This multi-functionality allows the display to achieve high resolution without complicating the manufacturing process, as the same basic sub-pixel components are used across different pixel unit types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If sub-pixel size is reduced to improve resolution, then more pixels can be displayed, but the manufacturing process cannot support further resolution improvement

Engineering Contradiction:
ImproveresolutionVSAvoidpixel arrangement complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The display is divided into multiple pixel unit types (first, second, and third pixel units with 4, 3, and 2 sub-pixels respectively) arranged in a systematic pattern. This segmentation approach achieves high resolution through intelligent arrangement of different unit types rather than uniformly reducing sub-pixel size, thereby avoiding excessive device complexity while maintaining manufacturability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the display use different pixel unit configurations optimized for their specific requirements. This local quality approach allows high resolution in critical areas while maintaining simpler structures elsewhere, balancing resolution improvement with controlled device complexity and ease of manufacturing.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11380236B2Sub-pixel arrangement structure, mask device, and display device
Publication Date: 2022.07.05 BOE TECHNOLOGY GROUP CO LTD
  • US11380236B2 patent drawing
  • US11380236B2 patent drawing
  • US11380236B2 patent drawing

AI summary

A sub-pixel arrangement structure, a mask device, and a display device are provided. The sub-pixel arrangement structure includes: a reference sub-pixel array, a plurality of third sub-pixels, and a plurality of fourth sub-pixels. In the reference sub-pixel array, each row of sub-pixels or each column of sub-pixels includes: first sub-pixels and second sub-pixels, both of which are arranged alternately; in either or both of first and second directions of the sub-pixels in the reference sub-pixel array, one of the third sub-pixels is arranged between any two adjacent sub-pixels in the reference sub-pixel array; and one of the fourth sub-pixels is arranged among any four adjacent sub-pixels in the reference sub-pixel array, and a center of the one of the fourth sub-pixels is located between two rows of sub-pixels of the four sub-pixels arranged in two rows and two column.