Sub-Pixel Electrode Layout for Precise LED Alignment in Displays

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Solution Overview

Problem

Existing display devices face challenges in minimizing misalignment of subminiature light emitting diodes, which affects light output efficiency.

Innovation Solution

A display device design where light emitting elements are precisely aligned between electrodes using an electric field, ensuring they are only disposed in a target area to enhance optical efficiency, with a method of fabricating the device that includes forming electrodes and insulating layers to prevent short-circuiting and improve alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If light emitting elements are disposed in a large area, then alignment flexibility is improved, but light output efficiency deteriorates due to misalignment

Engineering Contradiction:
Improvealignment precisionVSAvoidlight output efficiency
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The patent applies local quality by creating a specific target area with distinct properties (different from surrounding areas) where light emitting elements are intended to be disposed. This target area has specific characteristics that guide precise alignment and disposal of light emitting elements, ensuring they are placed only where needed to maximize light output efficiency and prevent misalignment losses.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If electrode area is reduced, then space utilization is improved, but connection reliability deteriorates

Engineering Contradiction:
Improveelectrode areaVSAvoidconnection reliability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-defining target areas on electrodes before light emitting elements are disposed. These target areas serve as predetermined zones that guide the placement of light emitting elements, ensuring reliable connections are established in advance through proper alignment and positioning, thereby maintaining connection reliability even with reduced overall electrode area.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances light output efficiency by ensuring light emitting elements are accurately aligned and operated within their designated area, reducing misalignment and increasing the lifespan of the display device.

Implementation Method 1

A first and a second electrode may be provided in an emission area of each sub-pixel, and an electric field may be generated between the first and second electrodes to align light emitting elements in the emission area of each sub-pixel

Methodology Applied
Scientific EffectElectric field: Electric Field

Data Source

PatentEP3863058B1Display apparatus and method for manufacturing same
Publication Date: 2024.09.25 SAMSUNG DISPLAY CO LTD
  • EP3863058B1 patent drawingFigure 1A~1B
  • EP3863058B1 patent drawingFigure 2
  • EP3863058B1 patent drawingFigure 3A~3B

AI summary

A display device may include: a substrate including a display area and a non-display area; and pixels provided on the display area, and each including sub-pixels each including an emission area and a non-emission area. Each of the sub-pixels may include a display element layer including at least one light emitting element that emits light. The display element layer may include: a first electrode and a second electrode spaced apart from each other, the light emitting element disposed therebetween; and connection lines including a first connection line extending in a row direction of the substrate and connected to the first electrode, and a second connection line extending parallel to the first connection line and connected to the second electrode. Two connection lines having a symmetric structure may be disposed in an area between two sub-pixels adjacent to each other in a column direction of the substrate.