Central Plant Load Allocation Under Demand Charges And Thermal Storage

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Solution Overview

Problem

Central plants face challenges in optimizing energy distribution across multiple subplants to minimize energy costs, particularly when integrating thermal energy storage with real-time pricing and demand charges, due to complex control technology requirements.

Innovation Solution

An optimization system that uses a high-level optimization module to generate an objective function based on utility rate data and load prediction, optimizing the distribution of energy loads across subplants through linear programming, and a cascaded optimization approach that splits the problem into high-level and low-level optimizations to determine optimal operating statuses for individual devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If thermal energy storage is integrated with multiple subplants and real-time pricing, then energy cost minimization is improved, but control technology complexity increases

Engineering Contradiction:
Improveenergy costVSAvoidcontrol technology complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The control technology is segmented into a hierarchical structure with a high-level optimization module that handles strategic decisions about thermal energy storage charging/discharging and subplant load distribution, and low-level controllers that handle individual equipment operation. This segmentation reduces the complexity of the overall control system by dividing it into manageable modules with distinct functions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The high-level optimization module acts as an intermediary between the utility pricing signals and the multiple subplants. It receives utility rate data, processes this information through linear programming optimization, and generates optimized load distribution signals to the subplants. This intermediary layer simplifies the control architecture by centralizing the complex optimization logic.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If load distribution across multiple subplants is optimized in real-time, then energy cost is reduced, but computational complexity increases

Engineering Contradiction:
Improveenergy costVSAvoidcomputational complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The high-level optimization module performs preliminary optimization calculations using linear programming to determine the optimal load distribution strategy before implementing it at the subplants. By pre-calculating the optimized distribution based on forecasted utility rates and thermal energy storage capabilities, the system reduces real-time computational requirements and simplifies the control implementation.

Inventive Principle:
Principle #10Preliminary action

3Loss of energy

If demand charges are incorporated into optimization, then monetary cost minimization is improved, but optimization complexity increases

Engineering Contradiction:
Improvemonetary costVSAvoidoptimization complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The optimization module incorporates demand charges by dynamically adjusting the cost parameters in the linear programming objective function. When demand charges are high, the optimization automatically shifts load to periods with lower rates or uses thermal energy storage to meet demand, effectively changing the economic parameters to minimize total cost while managing optimization complexity through the structured mathematical framework.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11774948B2High level central plant optimization
Publication Date: 2023.10.03 JOHNSON CONTROLS TECHNOLOGY CO
  • US11774948B2 patent drawing
  • US11774948B2 patent drawing
  • US11774948B2 patent drawing

AI summary

A controller for equipment that operate to provide heating or cooling to a building or campus includes a processing circuit configured to obtain utility rate data indicating a price of resources consumed by the equipment to serve energy loads of the building or campus, obtain an objective function that expresses a total monetary cost of operating the equipment over an optimization period as a function of the utility rate data and an amount of the resources consumed by the equipment, determine a relationship between resource consumption and load production of the equipment, optimize the objective function over the optimization subject to a constraint based on the relationship between the resource consumption and the load production of the equipment to determine a distribution of the load production across the equipment, and operate the equipment to achieve the distribution.