Central Plant Load Scheduling With Thermal Storage and Demand Charges

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Solution Overview

Problem

Central plants with multiple subplants face challenges in optimizing energy distribution and thermal energy storage to minimize energy costs, especially when considering real-time pricing and demand charges, due to the complexity of integrating these systems effectively.

Innovation Solution

A cascaded optimization process involving a high level optimization module that uses linear programming to determine optimal subplant load distribution across various subplants, incorporating demand charges and load change penalties, while a low level optimization module adjusts individual device operating statuses to minimize energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If thermal energy storage is integrated with multiple subplants to shift production to low cost times, then energy costs are decreased, but system complexity and difficulty of optimization increase

Engineering Contradiction:
Improveenergy costVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The optimization problem is segmented into two distinct levels: high-level optimization that determines thermal energy storage charging/discharging schedules and subplant load distribution, and low-level optimization that controls individual device operating statuses. This segmentation allows each level to focus on specific decisions, reducing overall system complexity while achieving cost minimization across multiple time periods

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The high-level optimization performs preliminary action by pre-determining the thermal energy storage charge/discharge schedules and subplant load distribution for future time periods. This preliminary planning allows the system to shift production to low-cost periods in advance, capturing energy cost savings while simplifying real-time control decisions at the low-level optimization stage

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If conventional optimization methods are used for load scheduling, then implementation is straightforward, but they cannot effectively handle real-time pricing and demand charges

Engineering Contradiction:
Improveadaptability to pricing conditionsVSAvoidoptimization complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The optimization system is made dynamic by incorporating time-varying energy prices, demand charges, and real-time pricing signals into the objective function. The high-level optimization dynamically adjusts thermal energy storage schedules and subplant load distribution based on changing pricing conditions, while the low-level optimization dynamically responds to these schedules by adjusting individual device operations. This dynamic two-level structure enables adaptability to complex pricing conditions without requiring a single monolithic complex optimizer

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3640756B1Central plant optimization
Publication Date: 2022.08.31 JOHNSON CONTROLS TECHNOLOGY CO
  • EP3640756B1 patent drawingFigure 1
  • EP3640756B1 patent drawingFigure 2
  • EP3640756B1 patent drawingFigure 3

AI summary

An optimization system for a central plant (10) includes a processing circuit (106) configured to receive load prediction data indicating building energy loads and utility rate data indicating a price of one or more resources consumed by equipment (60) of the central plant (10) to serve the building energy loads. The optimization system includes a high level optimization module (130) configured to generate an objective function that expresses a total monetary cost of operating the central plant (10) over an optimization period as a function of the utility rate data and an amount of the one or more resources consumed by the central plant equipment (60). The high level optimization module (130) is configured to optimize the objective function over the optimization period subject to load equality constraints and capacity constraints on the central plant equipment (60) to determine an optimal distribution of the building energy loads over multiple groups of the central plant equipment (60).