Modular Subsea DC Boosting System Segmentation

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Solution Overview

Problem

Subsea boosting systems using alternating current (AC) transmission and distribution face challenges such as high costs and complexity due to the need for wet mateable connectors and large, heavy components, especially when transmission distances exceed fifty kilometers, which constrain power delivery capability and increase system costs.

Innovation Solution

A modular, vertically integrated subsea boosting system using direct current (DC) power, where each module integrates a motor, pump, and power components within a compartmentalized pressure vessel, minimizing power penetrators and allowing for scalable system design with lower size and mass, and higher reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If AC transmission and distribution systems are used for power delivery to subsea locations, then power can be transmitted over long distances, but the system cost increases and reliability decreases due to the need for wet mateable connectors and large heavy components

Engineering Contradiction:
Improvetransmission distanceVSAvoidsystem reliability
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The system is divided into multiple modular subsea boosting units, each containing its own pump and motor assembly. These modules can be independently deployed and connected in series to achieve long transmission distances while maintaining system reliability through modular redundancy and simplified dry-mateable connectors.

Inventive Principle:
Principle #1Segmentation

2Length of stationary object

If AC transmission and distribution systems are used for power delivery to subsea locations, then power can be transmitted over long distances, but system cost increases due to wet mateable connectors and large heavy components

Engineering Contradiction:
Improvetransmission distanceVSAvoidsystem cost
Core Design Contradiction:
Length of stationary objectVSEase of manufacture

Solution Approach 1:

The system is divided into multiple modular subsea boosting units, each containing its own pump and motor assembly. These modules can be independently deployed and connected in series to achieve long transmission distances while maintaining system reliability through modular redundancy and simplified dry-mateable connectors.

Inventive Principle:
Principle #1Segmentation

3Power

If large heavy components are used in subsea boosting systems, then sufficient power delivery capability is achieved, but component size and weight increase

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidcomponent weight
Core Design Contradiction:
PowerVSWeight of stationary object

Solution Approach 1:

The system is divided into multiple modular subsea boosting units, each containing its own pump and motor assembly. These modules can be independently deployed and connected in series to achieve long transmission distances while maintaining system reliability through modular redundancy and simplified dry-mateable connectors.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces traditional AC transmission and distribution systems with a DC-powered system. This substitution eliminates the need for heavy transformers and complex switching equipment, significantly reducing component weight and size while maintaining power delivery capability through efficient DC motors and pumps.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular DC-powered subsea boosting system reduces system downtime, lowers costs, and enhances reliability by allowing for flexible power matching and reduced component size and weight, while maintaining efficient power delivery over long distances.

Implementation Method 1

An electric motor is disposed within the interior chamber and drivingly coupled to the fluid pump

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP2889980B1Methods and systems for direct current power system subsea boosting
Publication Date: 2020.04.01 GENERAL ELECTRIC CO
  • EP2889980B1 patent drawingFigure 1~2
  • EP2889980B1 patent drawingFigure 3~4
  • EP2889980B1 patent drawingFigure 5~6

AI summary

A subsea boosting module (106) for use with a direct current (DC) power system (102) includes a housing (108) defining at least one interior chamber (110). A fluid pump (112) is disposed within the interior chamber (110). An electric motor (114) is disposed within the interior chamber (110) and drivingly coupled to the fluid pump (112). A plurality of power components (116) are disposed within the interior chamber to deliver power to the electric motor (114).