Subsea Pipeline Sensor Modules for Wireless Internal Data Transfer
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Solution Overview
Problem
Current methods for measuring internal parameters such as pressure and temperature within subsea pipelines involve dragging a sensor array with a long cable, which is inefficient and limited in accessibility and data acquisition capabilities.
Innovation Solution
A scalable system comprising an inside module with sensors and a wireless power source, and an outside module with a data processor and communicator, allowing for reliable data transmission and power transfer over extended distances and harsh environments, using various sensor technologies including piezo transducers, magnetic inductors, and acoustic wheatstones.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If a sensor array with a long cable is dragged through the pipeline, then data can be collected, but the method is inefficient and limited in accessibility and data acquisition capabilities
Solution Approach 1:
The system divides the monitoring function into separate modular components: inside modules with sensors and power sources that can be deployed independently within the pipeline, and outside modules with data processors that remain external. This segmentation eliminates the need for dragging long cables through the pipeline while maintaining data collection capabilities.
Solution Approach 2:
The patent replaces the mechanical cable-dragging system with wireless communication and power transmission technologies. Data and power are transmitted wirelessly between inside and outside modules, eliminating the mechanical constraint of physical cable deployment and significantly improving accessibility and operational efficiency.
2Ease of operation
If wireless power transfer is implemented over extended distances, then accessibility is improved, but power transfer reliability may be compromised
Solution Approach 1:
The system performs preliminary actions by positioning inside modules within the pipeline and outside modules externally before data collection begins. This pre-deployment allows the system to establish wireless power and data transmission channels in advance, ensuring reliable operation over extended distances without requiring real-time cable manipulation.
Solution Approach 2:
The patent introduces intermediate components including spool pieces that facilitate module deployment and positioning, and wireless transmission media that bridge the gap between inside and outside modules. These intermediaries enable reliable power and data transfer over extended distances by providing stable transmission pathways without direct mechanical connection.
3Measurement precision
If multiple sensors are deployed inside the pipeline, then measurement precision improves, but device complexity increases
Solution Approach 1:
The inside modules are designed as universal, multi-functional units that can perform multiple sensing functions (pressure, temperature, flow) and wireless communication operations. This standardization allows multiple sensors to be deployed with identical modular units, improving measurement precision across multiple parameters while keeping individual module complexity manageable through functional integration.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables continuous and reliable data communication and power transfer within subsea pipelines, facilitating accurate measurement and transmission of internal parameters like pressure and temperature over long distances and challenging conditions.
Implementation Method 1
various sensor technologies including piezo transducers
Implementation Method 2
magnetic inductors
Implementation Method 3
acoustic wheatstones
Data Source
AI summary
An operationally unintrusive, and scalable system for measurement and transfer of pressure and temperature data from inside a fluid flow tubular such as a subsea pipeline to an existing remote site such as an infrastructure or a subsea vehicle that does not need to penetrate the fluid flow tubular's wall.


