Subsea Power Switching Unit With Localized Feeder Fault Isolation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing subsea power distribution systems face challenges in efficiently and cost-effectively distributing medium voltage power to subsea consumers over long distances, particularly due to the complexity and expense of traditional cable arrangements and the lack of effective protection mechanisms for subsea loads.

Innovation Solution

A subsea power switching unit (SPSU) with integrated protection relays and medium voltage contactors, utilizing wetmateable connectors and transformers to provide localized fault detection and protection, allowing power distribution directly to subsea consumers, including flowline heating cables, motors, and control systems, without the need for topside circuit breakers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional cable arrangements and topside circuit breakers are used for subsea power distribution, then power can be delivered to subsea consumers, but the system complexity and cost increase significantly

Engineering Contradiction:
Improvepower delivery reliabilityVSAvoidcable arrangement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power distribution system is segmented into multiple independent feeders, each with its own contactor and protection relay. This allows individual feeder control and isolation, reducing the complexity of managing entire cable arrangements from topside while maintaining reliable power delivery to each subsea consumer independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Subsea control units are introduced as intermediary devices between the topside power source and subsea consumers. These units locally control contactors and protection relays, eliminating the need for complex topside circuit breaker arrangements and long control cables, thereby reducing system complexity while ensuring reliable power distribution.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If traditional topside circuit breakers are used for fault protection, then subsea loads are protected, but the system lacks localized fault detection and protection capabilities

Engineering Contradiction:
Improvesubsea load protectionVSAvoidfault detection capability
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

Each subsea feeder is equipped with its own protection relay and control unit that can autonomously detect faults and operate contactors to isolate faulty feeders. This self-service capability eliminates the need for topside circuit breakers to provide protection, as the system now has inherent localized fault detection and protection capabilities at each subsea consumer.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements visual or signal indicators (analogous to color changes) through the control units to indicate fault conditions at each subsea feeder. This enables easy detection and measurement of faults locally at the subsea level, improving the difficulty of detecting and measuring parameter while maintaining reliable load protection.

Inventive Principle:
Principle #32Color changes

3Reliability

If centralized topside power distribution is used, then power can be delivered to all subsea consumers, but the system lacks adaptability for individual feeder control and protection

Engineering Contradiction:
Improvepower distribution capabilityVSAvoidfeeder control flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The centralized power distribution system is divided into multiple independent, controllable segments (feeders), each with its own contactor and protection relay. This segmentation enables individual feeder control and protection while maintaining the overall power distribution capability to all subsea consumers, providing both reliability and adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a static centralized distribution arrangement to a dynamic configuration where each feeder can be independently controlled, switched, and protected. The contactors and protection relays enable dynamic adaptation of power distribution to meet individual feeder requirements while maintaining overall system reliability.

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If subsea control units with contactors and protection relays are installed, then localized fault protection and individual feeder control are achieved, but the device complexity increases

Engineering Contradiction:
Improvefeeder protection capabilityVSAvoidsubsea unit complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple control functions (contactor control, protection relay operations, fault detection) are merged into integrated subsea control units. This consolidation provides localized fault protection and individual feeder control capabilities while managing device complexity through functional integration rather than separate components for each function.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20260024987A1Subsea power switching unit
Publication Date: 2026.01.22 SIEMENS ENERGY AS
  • US20260024987A1 patent drawing
  • US20260024987A1 patent drawing
  • US20260024987A1 patent drawing

AI summary

A power supply system for use in a subsea environment includes an external power source operable to deliver a power input. A main circuit breaker is movable between a closed position and an open position. A subsea power switching unit (SPSU) operates in response to the receipt of the power input to deliver power to a plurality of power outputs, for each power output, the SPSU includes a contactor movable between a closed position and an open position, a sensor operable to generate a measurement indicative of one of a current and a voltage of the power output, and a relay operable to compare the measurement to a first threshold and a second threshold, the relay operable in response to the measurement exceeding the first threshold to move the contactor to the open position, and in response to the measurement exceeding the second threshold to sequentially move the main circuit breaker to the open position, move the contactor to the open position, and move the main circuit breaker back to the closed position.