Subsea Riser Buoyancy Support for Lazy-Wave Hogbend Installation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The installation of subsea risers, particularly lazy-wave risers, is hindered by the complexity and cost of attaching buoyancy modules, which requires multiple workers and expensive vessels, and is prone to delays and risks due to sea dynamics and vessel movements.

Innovation Solution

A method involving a buoyant support structure with pivotable elements and deballasting to lift the riser portion away from the seabed, allowing for the formation of a hogbend region without the need for extensive surface-based assembly or expensive vessels, using a low-cost vessel to deploy and deballast the support elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If buoyancy modules are attached to the riser using conventional methods, then the hogbend can be formed and supported, but the installation process becomes complex, expensive, and time-consuming requiring multiple workers and expensive vessels

Engineering Contradiction:
Improvehogbend supportVSAvoidinstallation process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The buoyancy support system is divided into multiple discrete buoyancy modules that can be independently attached to the riser at different locations. Each module can be installed separately using simplified procedures, reducing the overall complexity of the installation process while maintaining reliable hogbend support.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A temporary support structure or positioning device is used as an intermediary during installation to hold the riser in the correct position while buoyancy modules are being attached. This mediator facilitates the installation process without requiring complex vessel operations or multiple workers simultaneously.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If buoyancy modules are attached using conventional methods, then the riser can be supported at the hogbend, but the installation is prone to delays and risks due to sea dynamics and vessel movements

Engineering Contradiction:
Improveriser supportVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

Buoyancy modules are pre-assembled and pre-positioned on the riser before deployment to the installation site. This preliminary preparation reduces the time required during actual installation and minimizes the window of exposure to sea dynamics and vessel movement risks.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The buoyancy modules are designed to be self-attaching or self-positioning on the riser, reducing the need for complex manual assembly operations during installation. This self-service capability minimizes installation time and reduces risks associated with worker safety and vessel stability during the attachment process.

Inventive Principle:
Principle #25Self-service

3Reliability

If conventional installation methods are used, then buoyancy modules can be attached to form the hogbend, but expensive vessels and multiple workers are required increasing project cost

Engineering Contradiction:
Improvehogbend formationVSAvoidinstallation cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The buoyancy modules are designed as simple, lightweight components that can be attached using basic tools and equipment rather than expensive specialized vessels. The modules themselves are relatively simple structures that can be manufactured and installed cost-effectively, reducing overall project expenditure while maintaining reliable hogbend formation.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The complex and expensive vessel operations are extracted from the installation process. The buoyancy modules are designed to be installed using simpler, more cost-effective methods that do not require expensive specialized vessels, thereby reducing project costs while maintaining the ability to form and support the hogbend.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of manufacture

If a free-hanging catenary riser configuration is used, then installation is simple and least expensive, but top tension is high and the riser is susceptible to damage from vessel motion

Engineering Contradiction:
Improveinstallation simplicityVSAvoidriser durability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

Buoyancy modules are attached to the riser to provide an upward buoyant force that counteracts the downward gravitational force and reduces top tension. This counterweight effect of buoyancy allows the riser to maintain a simpler installation configuration while improving durability by reducing stress and susceptibility to damage from vessel motion.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method simplifies the installation of subsea risers by reducing the need for expensive vessels and minimizing delays, enabling efficient installation of buoyancy modules and reducing operational risks, while allowing for the use of lower-cost vessels and eliminating the requirement for deadweight, thus improving project operability and reducing costs.

Implementation Method 1

A method involving a buoyant support structure with pivotable elements and deballasting to lift the riser portion away from the seabed

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Data Source

PatentEP4159971B1Installation of subsea risers
Publication Date: 2024.04.03 SUBSEA 7 DO BRASIL SERVICOS LTDA
  • EP4159971B1 patent drawingFigure 1a~1c
  • EP4159971B1 patent drawingFigure 1d~1f
  • EP4159971B1 patent drawingFigure 2~3

AI summary

A method of installing a subsea riser comprises placing an elongate negatively-buoyant support on the seabed and, when laying the riser on the seabed, guiding a riser portion onto the support to extend along and be cradled by the support. A hogbend region of the riser is then formed by conferring positive buoyancy on the support to lift the support and the riser portion away from the seabed. An element of the support comprises a riser support disposed in a longitudinally-extending open-ended gap between buoyancy volumes disposed on opposite sides of the gap. Coupling formations such as hinge portions can couple the element to a like element. When so coupled, the gaps of those elements align to define an upwardly-opening, longitudinally-extending groove to receive the riser.