Subsea Torque Tool Latch Assembly for Reliable Power-Loss Disengagement

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Solution Overview

Problem

Existing subsea torque tools face reliability issues with their latch mechanisms, particularly during power loss, leading to potential failure or damage of subsea components due to excessive torque application and difficulty in disengagement.

Innovation Solution

A torque tool with a latch mechanism that includes a biasing mechanism and an electric motor to move the latch between engaged and disengaged positions, allowing reliable engagement and disengagement, even during power loss, using a collar and spring mechanism to facilitate rotation and linear motion conversion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a hydraulically actuated latch mechanism is used, then the latch can be actuated, but it is unreliable and may lock up during operation or power loss

Engineering Contradiction:
Improvelatch mechanism reliabilityVSAvoidlatch mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the hydraulically actuated latch mechanism with an electric motor-driven latch mechanism. The electric motor receives power from the ROV's power source and includes a latch arm that can be actively controlled to engage or disengage from the subsea component. This substitution eliminates the reliability issues of hydraulic systems while providing active control capability through the electric motor, allowing the latch to be reliably engaged or disengaged even during power loss conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stability of the object's composition

If the latch mechanism is separate from the socket mechanism, then stability is provided, but the latch may lock up and prevent disengagement

Engineering Contradiction:
Improvetool stabilityVSAvoidlatch disengagement
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent integrates the latch mechanism and socket mechanism into a unified structure where the electric motor serves dual functions: driving the socket rotation and controlling the latch engagement/disengagement. The latch arm is positioned to engage with the subsea component while the socket provides torque. This integrated design maintains stability during operation while allowing the same power source to control both functions, enabling reliable disengagement by simply reversing the motor direction.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If excessive torque is applied to the subsea component, then the task may be completed, but the component may fail or become damaged

Engineering Contradiction:
Improvetask completion efficiencyVSAvoidcomponent damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent incorporates a torque sensor that continuously monitors the torque being applied to the subsea component. The sensor provides feedback to the control system, which compares the measured torque against a predetermined maximum safe torque threshold. When the torque approaches or exceeds this threshold, the control system automatically reduces or stops motor power output, preventing excessive torque application. This feedback mechanism ensures task completion while protecting the component from damage.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures consistent and reliable torque application to subsea components, preventing damage and facilitating easy disengagement, while reducing environmental pollution from hydraulic leaks.

Implementation Method 1

a biasing mechanism configured to bias the latch from the engaged position towards the disengaged position

Methodology Applied
Scientific EffectSpring mechanism: Spring

Implementation Method 2

an electric motor configured to move the latch from the disengaged position towards the engaged position

Methodology Applied
Scientific EffectElectric motor: Linear Motor

Data Source

PatentEP3870400B1Torque tool with latch assembly
Publication Date: 2025.09.03 FORUM US INC
  • EP3870400B1 patent drawingFigure 1
  • EP3870400B1 patent drawingFigure 2
  • EP3870400B1 patent drawingFigure 3

AI summary

A torque tool to apply torque to a subsea component with a remotely operated vehicle (ROV) includes a housing, a socket drive to rotate within the housing, and a latch mechanism. The latch mechanism includes a latch to move with respect to the housing between an engaged position to engage the subsea component and a disengaged position to disengage the subsea component. The latch mechanism further includes a biasing mechanism to bias the latch from the engaged position towards the disengaged position, and/or an electric motor to move the latch from the disengaged position towards the engaged position.