Single Substrate Cleaning Apparatus Backside Reversing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current substrate cleaning processes for semiconductor manufacturing are inefficient and costly due to the need for separate equipment and complex steps to clean the backside of substrates, which can lead to contamination from particle generation during conveyance.

Innovation Solution

A single substrate cleaning apparatus and method that integrates a processing chamber, substrate supporting member, and a substrate reversing device with gripping and elevating units to efficiently clean the backside of substrates within the same chamber, reducing the need for separate reversing units and minimizing contamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If separate substrate reversing units and multiple cleaning chambers are used to clean the backside of substrates, then cleaning completeness is improved, but device complexity and cost increase

Engineering Contradiction:
Improvecleaning completenessVSAvoidequipment complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent combines the substrate reversing function and cleaning function into a single integrated chamber. The substrate reversing device is installed within the cleaning chamber, allowing the same chamber to perform both cleaning of the front surface and backside of substrates through in-chamber reversing operations, eliminating the need for separate reversing units and multiple chambers.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cleaning chamber is designed to perform multiple functions: cleaning the front surface, housing the substrate reversing device, and enabling backside cleaning all within the same chamber. This multi-functional design reduces equipment complexity while maintaining comprehensive cleaning capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If substrates are conveyed between separate cleaning chambers and reversing units, then backside cleaning is achieved, but particle contamination increases

Engineering Contradiction:
Improvecleaning completenessVSAvoidparticle contamination
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

By merging the substrate reversing operation with the cleaning chamber, the patent eliminates the need to convey substrates between separate reversing units and cleaning chambers. All operations occur within the same controlled environment, preventing particle contamination during transfer.

Inventive Principle:
Principle #5Merging (Combining)

3Manufacturing precision

If multiple separate cleaning apparatuses are used for front and backside cleaning, then cleaning effectiveness is improved, but maintenance cost increases

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidmaintenance cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent merges front surface cleaning and backside cleaning capabilities into a single apparatus. The substrate reversing device is installed within the same cleaning chamber, allowing both surfaces to be cleaned in one integrated system, thereby reducing maintenance requirements and costs compared to separate cleaning apparatuses.

Inventive Principle:
Principle #5Merging (Combining)

4Device complexity

If substrate reversing is performed outside the cleaning chamber, then equipment simplicity is maintained, but processing time increases

Engineering Contradiction:
Improveequipment simplicityVSAvoidprocessing time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent combines the substrate reversing function with the cleaning chamber, allowing reversing operations to be performed during the cleaning process without requiring separate external reversing units. This integration eliminates additional conveyance steps and reduces total processing time while maintaining equipment simplicity through functional integration.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS7775222B2Single substrate cleaning apparatus and method for cleaning backside of substrate
Publication Date: 2010.08.17 SYSTEM ENGINEERING MEGA SOLUTION CO LTD
  • US7775222B2 patent drawing
  • US7775222B2 patent drawing
  • US7775222B2 patent drawing

AI summary

Provided are a single substrate cleaning apparatus, and a method for cleaning the backside of a substrate, where a substrate reversing device for cleaning the backside of a substrate is installed inside a processing chamber.