Substrate Cleaning via Dissolving Solution and Polymer Film Peeling

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Solution Overview

Problem

The existing substrate cleaning processes face inefficiencies in removing particles from fine patterns due to insufficient penetration of treating liquids, leading to waste and ineffective particle removal, especially when using liquids with volatile solvents.

Innovation Solution

A substrate treating method involving a dissolving solution and a treating liquid with a polymer, where the dissolving solution is supplied at a controlled temperature and rotation speed to form a liquid film, allowing the treating liquid to effectively reach and solidify on the substrate, followed by peeling and rinsing to remove particles and residues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the amount of treating liquid supplied is increased to improve particle removal, then particle removal effectiveness is improved, but treating liquid waste increases and cleaning efficiency does not significantly improve

Engineering Contradiction:
Improveparticle removal effectivenessVSAvoidtreating liquid waste
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

A dissolving solution is supplied onto the substrate before the treating liquid to pre-wet the substrate surface and penetrate fine patterns. This preliminary action prepares the substrate to receive the treating liquid more effectively, allowing the treating liquid to reach particle locations with less total liquid volume, thereby reducing waste while maintaining particle removal effectiveness

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The dissolving solution acts as an intermediary substance between the treating liquid and the substrate. It first contacts the substrate, dissolves organic substances, and creates a prepared surface that enables subsequent treating liquid to penetrate fine patterns and reach particles more effectively, reducing the overall amount of treating liquid needed

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the treating liquid is supplied onto the substrate to remove particles, then particle removal is achieved, but the treating liquid does not sufficiently reach between fine patterns

Engineering Contradiction:
Improveparticle removalVSAvoidliquid penetration area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The dissolving solution is supplied first to pre-wet the substrate surface and penetrate into fine patterns before the treating liquid is applied. This preliminary penetration creates channels and reduces surface tension barriers, enabling the subsequent treating liquid to reach between fine patterns and access particles that would otherwise be inaccessible

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The dissolving solution serves as an intermediary that first contacts and wets the substrate surface, including areas between fine patterns. This intermediary action reduces surface tension and creates a prepared pathway that allows the treating liquid to penetrate deeper into fine patterns and reach particles in previously inaccessible areas

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enhances cleaning efficiency, reduces the amount of treating liquid used, and ensures effective particle removal from intricate substrate patterns, improving the overall cleaning process.

Implementation Method 1

supplying a dissolving solution onto a rotating substrate

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 2

the polymer is solidified due to a change in volume of the treating liquid and adsorbs particles

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

Once the solvent containing a volatile component is volatilized, the polymer is solidified due to a change in volume of the treating liquid

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS11925963B2Method for treating a substrate
Publication Date: 2024.03.12 SYSTEM ENGINEERING MEGA SOLUTION CO LTD
  • US11925963B2 patent drawing
  • US11925963B2 patent drawing
  • US11925963B2 patent drawing

AI summary

The inventive concept provides a substrate treating method. The substrate treating method includes supplying a dissolving solution onto a rotating substrate; and supplying, after the supplying a dissolution solution, a treating liquid including a polymer onto the rotating substrate to form a liquid film.