Semiconductor Substrate Contact Depth for Leak Current Suppression

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In semiconductor devices, micro-defects in the substrate can lead to increased carrier diffusion, causing leak current and malfunction between semiconductor elements, particularly as oxygen concentration decreases, affecting the operation of adjacent elements.

Innovation Solution

A semiconductor device design featuring a substrate contact portion that extends deeper than the element isolation insulating films, allowing conductors to contact the semiconductor substrate from a first depth to a second depth, thereby reducing carrier diffusion and suppressing leak current between elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If element isolation insulating films are formed to separate semiconductor elements, then element separation is improved, but carrier diffusion between elements increases causing leak current

Engineering Contradiction:
Improveelement separationVSAvoidcarrier diffusion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent extends the substrate contact portion from the surface to a greater depth than the element isolation insulating films, utilizing the depth dimension to intercept carriers that diffuse through the substrate. This three-dimensional approach complements the planar element separation, creating a vertical barrier that stops carrier diffusion paths without affecting the horizontal element isolation structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The substrate contact portion acts as an intermediary structure between the semiconductor elements. By forming conductive contacts to the substrate at depths below the element isolation films, it mediates the carrier diffusion problem by providing an alternative path for carriers to reach the substrate, preventing them from reaching adjacent elements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If substrate contact portion reaches same depth as element isolation insulating films, then manufacturing is simplified, but carrier interception is insufficient leading to leak current

Engineering Contradiction:
Improvecontact depth alignmentVSAvoidcarrier interception
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent segments the substrate contact structure into two distinct depth levels: the element isolation insulating films at a first depth, and the substrate contact portions extending to a second depth greater than the first. This segmentation allows each structure to be optimized independently - the element isolation films for surface-level separation and the substrate contacts for deep carrier interception.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a depth dimension differentiation where substrate contact portions extend deeper than element isolation films. This vertical dimensionality change enables the substrate contacts to intercept carriers that diffuse below the element isolation film level, providing enhanced carrier interception without complicating the horizontal manufacturing process.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If oxygen concentration in substrate is reduced for micro-defect gettering, then metal contamination is reduced, but carrier lifetime increases causing increased diffusion distance

Engineering Contradiction:
Improvemetal contaminationVSAvoidcarrier diffusion distance
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The substrate contact portion serves as an intermediary structure that addresses the increased carrier diffusion distance caused by reduced oxygen concentration. By extending deeper into the substrate, it intercepts carriers before they can travel long distances and reach adjacent elements, effectively mediating the harm caused by increased carrier lifetime.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent utilizes the depth dimension to counteract the increased horizontal diffusion distance. By extending substrate contacts deeper into the substrate, it creates a vertical interception point that shortens the effective carrier path length, compensating for the increased diffusion distance resulting from reduced oxygen concentration and extended carrier lifetime.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively suppresses malfunction of semiconductor elements by reducing carrier diffusion and increasing the lifetime of carriers, ensuring reliable operation by forming a deeper substrate contact portion that traps diffusing carriers, thereby reducing leak current.

Implementation Method 1

In order to generate micro-defects, oxygen is introduced in advance in the semiconductor substrate. The introduced oxygen is precipitated as SiO2 between lattices by thermal treatment.

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 2

micro-defects (BMD: Bulk Micro Defect) are generated in the semiconductor substrate for gettering of metal contamination

Methodology Applied
Scientific EffectGettering: Gettering

Implementation Method 3

The substrate contact portion is formed in a region of the semiconductor substrate positioned between the first element formation region and the second element formation region so as to reach from the main surface side to a second depth deeper than the first depth and is in contact with the semiconductor substrate from the first depth over the second depth

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS10229909B2Semiconductor device and method of manufacturing the same
Publication Date: 2019.03.12 RENESAS ELECTRONICS CORP
  • US10229909B2 patent drawing
  • US10229909B2 patent drawing
  • US10229909B2 patent drawing

AI summary

A semiconductor device includes a high voltage NMOS transistor formation region defined by an element isolation insulating film, a CMOS transistor formation region defined by an element isolation insulating film, and a substrate contact portion. The substrate contact portion is formed in a region of a semiconductor substrate that is positioned between the high voltage NMOS transistor formation region and the element isolation insulating film so as to reach from the main surface side to a position deeper than the bottom of the element isolation insulating film. The substrate contact portion is in contact with the semiconductor substrate from a depth over a depth.