Semiconductor Substrate Doping Profile for Carrier Lifetime Control

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Solution Overview

Problem

Conventional semiconductor devices, such as IGBTs, face challenges in effectively controlling carrier lifetime due to limitations in doping concentration and crystalline defect distribution, leading to suboptimal performance in carrier mobility and recombination centers.

Innovation Solution

A semiconductor device with a hydrogen donor doping concentration higher than the semiconductor substrate, featuring a specific doping concentration distribution peak and crystalline defect region, is implemented. This includes implanting hydrogen ions at varying depths and temperatures to create a tailored defect density profile that controls carrier lifetime.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hydrogen ions are implanted to create high doping concentration regions, then carrier lifetime control is improved, but crystalline defects are generated that degrade device performance

Engineering Contradiction:
Improvecarrier lifetime controlVSAvoidcrystalline defects
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent uses a two-step ion implantation process where first helium ions are implanted to create nucleation sites for crystalline defects, then hydrogen ions are implanted to fill these defects. The helium ions act as an intermediary that enables controlled defect formation which is subsequently healed by hydrogen, resolving the contradiction between achieving carrier lifetime control and avoiding harmful crystalline defects

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent performs preliminary helium ion implantation before hydrogen ion implantation to pre-position defect nucleation sites. This preliminary action allows the subsequent hydrogen implantation to be more effective at controlling carrier lifetime while minimizing the formation of harmful crystalline defects, as the hydrogen fills the pre-created defect sites rather than creating new ones

Inventive Principle:
Principle #10Preliminary action

2Reliability

If doping concentration is increased to control carrier lifetime, then recombination centers are reduced, but device complexity increases

Engineering Contradiction:
Improvecarrier lifetime controlVSAvoiddoping concentration distribution
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the doping process into two distinct stages: first implanting helium ions to create a specific depth profile, then implanting hydrogen ions to modify the carrier lifetime characteristics. This segmentation allows independent optimization of each implantation step, achieving complex doping concentration distributions without proportionally increasing overall process complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the type of ion used for implantation (from single-element to two-element process) and adjusts implantation parameters such as energy, dose, and depth to achieve the desired doping concentration distribution. By varying these parameters systematically, the patent achieves precise carrier lifetime control while managing process complexity through standardized implantation techniques

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances carrier lifetime control by positioning crystalline defect regions away from maximum hydrogen concentration areas, improving carrier mobility and reducing recombination centers, thereby optimizing device performance.

Implementation Method 1

This includes implanting hydrogen ions at varying depths and temperatures to create a tailored defect density profile that controls carrier lifetime

Methodology Applied
Scientific EffectIon Implantation: Ion Implantation

Implementation Method 2

The annealing step may reduce the crystalline defects generated at a position where the hydrogen ion implantation causes a maximum hydrogen concentration

Methodology Applied
Scientific EffectAnnealing: Annealing

Data Source

PatentUS11824095B2Semiconductor device and semiconductor device manufacturing method
Publication Date: 2023.11.21 FUJI ELECTRIC CO LTD
  • US11824095B2 patent drawing
  • US11824095B2 patent drawing
  • US11824095B2 patent drawing

AI summary

Provided is a semiconductor device including a semiconductor substrate; a hydrogen donor that is provide inside the semiconductor substrate in a depth direction, has a doping concentration that is higher than a doping concentration of a dopant of the semiconductor substrate, has a doping concentration distribution peak at a first position that is a predetermined distance in the depth direction of the semiconductor substrate away from one main surface of the semiconductor substrate, and has a tail of the doping concentration distribution where the doping concentration is lower than at the peak, farther on the one main surface side than where the first position is located; and a crystalline defect region having a crystalline defect density center peak at a position shallower than the first position, in the depth direction of the semiconductor substrate.