Substrate Edge Partial Grinding to Reduce Side Cracks
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Solution Overview
Problem
Liquid-crystal substrates in electronic devices often have defects and cracks on their side portions due to cutting processes, leading to structural weakness and increased risk of breakage, especially when tiled together.
Innovation Solution
The substrates are processed with a combination of grinding and ungrinding techniques to create a ratio of maximum heights ranging from 0.1 to 0.9, enhancing structural strength and reducing defects.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If the side portions of substrates are left unprocessed after cutting, then manufacturing complexity is reduced, but structural strength and reliability deteriorate due to defects and cracks
Solution Approach 1:
The patent applies local quality by selectively processing only the protruding side portions of substrates that extend beyond the display area, while leaving the main substrate body unprocessed. This localized grinding approach addresses structural weaknesses at critical edges without adding unnecessary complexity to the entire manufacturing process.
Solution Approach 2:
The grinding process is performed as a preliminary action after substrate cutting but before final assembly. This timing allows defects and cracks to be addressed early in the manufacturing sequence, preventing potential failures during subsequent handling and assembly operations.
2Strength
If the side portions of substrates are fully grinded, then structural strength is improved, but manufacturing cost and complexity increase
Solution Approach 1:
Instead of uniformly grinding all substrate surfaces, the patent applies grinding only to specific protruding side portions that extend beyond the display area. This selective approach enhances structural strength where needed while avoiding unnecessary processing of areas that do not require reinforcement.
Solution Approach 2:
The patent implements partial action by grinding only the necessary protruding portions of substrates rather than performing complete surface treatment. This partial processing achieves the required structural reinforcement while reducing manufacturing complexity and cost compared to full substrate grinding.
3Area of stationary object
If substrates are tiled together to form larger displays, then device area is increased, but reliability deteriorates due to collision and contact between side portions
Solution Approach 1:
The patent applies local quality by selectively reinforcing the side portions of substrates through grinding, creating a harder, more wear-resistant surface at the edges. This localized treatment prepares the substrate edges for reliable contact and collision resistance in tiled configurations without affecting the overall display area.
Solution Approach 2:
The grinding process is performed as a preliminary action before substrate tiling and assembly. This advance processing strengthens the substrate edges in anticipation of future contact and collision stresses that will occur during tiled device operation, thereby improving long-term reliability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The partial processing of substrate side surfaces improves structural integrity, reduces manufacturing costs, and minimizes the risk of cracks during assembly and use.
Implementation Method 1
The substrates are processed with a combination of grinding and ungrinding techniques
Data Source
AI summary
An electronic device is provided. The electronic device includes a first electronic device unit. The first electronic device unit includes a first substrate. The first substrate includes an edge. The edge includes a first side surface having a portion that has been grinded and a portion that has been ungrinded. In a normal direction of the first substrate, the first side surface has a first maximum height, and the portion that has been grinded has a second maximum height. Moreover, a ratio of the second maximum height to the first maximum height is in a range from 0.1 to 0.9.


