Substrate-Embedded Antenna for Millimeter-Wave Communications

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Solution Overview

Problem

Conventional antennas used in portable communications devices occupy significant surface area on substrates, limiting space for other components and not optimized for high-speed short-range millimeter-wave communications.

Innovation Solution

A substrate-embedded antenna design featuring through-holes with metal fills forming columnar conductors, which can be arranged to create U-shaped, reverse V-shaped, annular, or dipole antennas, with a ground plane and metal reflector to concentrate radiation and reduce surface area usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If conventional patch or dipole antennas are used, then radiation performance is achieved, but surface area occupation is excessive

Engineering Contradiction:
Improvesurface area occupationVSAvoidradiation performance
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The patent transitions from planar antenna designs to three-dimensional folded monopole structures. The antenna elements are folded back and forth within the substrate thickness, creating a columnar configuration that occupies minimal surface area while maintaining adequate radiation length through vertical stacking of multiple folded segments.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The antenna elements are nested within the substrate structure itself. Multiple folded segments are contained within the substrate thickness, with each segment nested within the overall columnar configuration. This nesting allows the antenna to be embedded within the substrate rather than protruding outward.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If antenna surface area is reduced, then more space is available for components, but radiation efficiency may deteriorate

Engineering Contradiction:
Improveavailable space for componentsVSAvoidradiation efficiency
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The patent compensates for reduced surface area by utilizing the vertical dimension through folded monopole structures. Multiple segments are stacked vertically within the substrate, effectively increasing the radiation length without increasing the horizontal footprint, thereby maintaining radiation efficiency while minimizing surface occupation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs composite structures combining conductive materials for antenna elements with dielectric substrate materials. The folded monopole configuration creates a composite geometry that maximizes the effective radiating length within the constrained substrate volume, improving the ratio of radiating length to surface footprint.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If conventional antenna designs are used, then broadside or end-fire radiation is achieved, but directional control is limited

Engineering Contradiction:
Improveradiation direction controlVSAvoidantenna structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The folded monopole configuration embedded in the substrate provides inherent directional radiation characteristics. By controlling the orientation and folding pattern of the monopole elements within the substrate, the antenna can be designed to radiate in specific directions (broadside or end-fire) without requiring additional complex directional control mechanisms.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for end-fire radiation, reduced surface area usage, and enhanced compatibility with portable systems for high-speed wireless data communications, particularly suitable for short-range millimeter-wave communications at 60 GHz frequencies.

Implementation Method 1

the metal fill within each through-hole connecting one another to form a columnar metal conductor which acts as a radiating body of the antenna

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 2

a metal reflector placed at a direction opposite to a desired radiation direction of the radiating body to concentrate its radiation in a desired direction

Methodology Applied
Scientific EffectElectromagnetic reflection: Reflection

Data Source

PatentUS9160065B2Substrate embedded antenna and antenna array constituted thereby
Publication Date: 2015.10.13 NAT TAIWAN UNIV
  • US9160065B2 patent drawing
  • US9160065B2 patent drawing
  • US9160065B2 patent drawing

AI summary

The present invention provides a substrate-embedded antenna and an antenna array constituted by said antennas. An antenna of the present invention comprises a plurality of substrates, a metal fill and a feed line. Each of the substrates has at least one through-hole. The metal fill is placed within each through-hole, and each metal fill placed therein connects one another to form a columnar metal conductor which acts as a radiating body of the antenna. The feed line is electrically coupled to the metal conductor to input and output electrical signals. A plurality of said antennas may constitute an antenna array.