Substrate Fine Coarse Redistribution Layer Connection

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Solution Overview

Problem

The challenge is to develop a circuit board structure that matches the reduced size of semiconductor chips and package structures without increasing manufacturing costs, while also simplifying the manufacturing process and improving production efficiency, especially in applications like electronic devices with multiple components and optical communication systems.

Innovation Solution

A substrate structure with a fine redistribution layer and a coarse redistribution layer, where the fine layer has a denser conductive pattern and is electrically connected to the coarse layer, allowing direct chip mounting and reducing thickness, and embedding optical signals and electrical signals for enhanced information processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the size of semiconductor chip and package structure is reduced to achieve high density and high efficiency, then the thickness and size of electronic devices are reduced, but it becomes difficult to match the circuit board structure with fine and coarse circuitry density without increasing manufacturing costs

Engineering Contradiction:
Improvesize of electronic deviceVSAvoidmanufacturing cost
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The circuit board is divided into three distinct portions: a first portion with fine circuitry, a second portion with coarse circuitry, and an intermediate portion connecting them. This segmentation allows each portion to be optimized independently for its specific function while maintaining overall compatibility with reduced-size chips and packages.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the circuit board are assigned different circuitry densities tailored to their specific requirements. The first portion has fine circuitry with higher density to match the chip's fine-pitch connections, while the second portion has coarse circuitry with lower density for standard-package connections, eliminating the need to increase density uniformly across the entire board.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If numerous components are included in the package module to meet application requirements, then the functionality is improved, but the overall thickness and size of the electronic device become difficult to reduce

Engineering Contradiction:
Improvepackage functionalityVSAvoidthickness of electronic device
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent transitions from a vertical stacking approach to a horizontal planar integration approach. Multiple functional components are arranged side-by-side on the circuit board rather than stacking them vertically, which maintains functionality while reducing the overall thickness of the electronic device.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If conventional manufacturing method is used to separately package each optical fiber for optical communication, then the signal transmission is ensured, but the manufacturing process becomes complicated and production efficiency is reduced

Engineering Contradiction:
Improvesignal transmissionVSAvoidproduction efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

Multiple optical fibers are bundled together into a single optical cable that connects directly to the circuit board's optical interface. This merging of multiple separate packaging operations into a single integrated connection simplifies the manufacturing process, improves production efficiency, and maintains signal transmission reliability through proper cable shielding and connection design.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10535622B2Substrate structure and electronic device having coarse redistribution layer electrically connected to fine redistribution layer
Publication Date: 2020.01.14 UNIMICRON TECH CORP
  • US10535622B2 patent drawing
  • US10535622B2 patent drawing
  • US10535622B2 patent drawing

AI summary

A substrate structure includes a first portion, a second portion, and an intermedia portion disposed between the first and the second portion and the electrically connected business. The first portion includes a first fine redistribution layer (RDL) and a first coarse RDL. The first coarse RDL includes a first coarse conductive pattern, electrically connected to the first fine conductive pattern, where a, the first coarse RDL includes a first coarse conductive pattern Layout density of the first fine conductive pattern is denser than that of the first coarse conductive pattern. The second portion includes at least one of a second fine RDL and a second coarse RDL. An electronic device including a substrate structure is also provided.