Substrate Treatment Gas Recycling for Temperature and Humidity Control

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Solution Overview

Problem

Existing substrate treatment systems require a large volume of clean air intake for atmosphere gas supply, which is energy-intensive and reduces the lifespan of high-performance filters.

Innovation Solution

A substrate treatment system that includes a supply apparatus to regulate the temperature and humidity of emission gases from an exposure apparatus, reusing them as atmosphere gas for coating and developing treatment apparatuses, and optionally mixing underfloor space atmosphere to adjust gas parameters within controllable ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a large volume of clean air is taken in by the supply apparatus, then the atmosphere gas can be supplied to the substrate treatment apparatus, but the energy consumption increases and filter lifespan decreases

Engineering Contradiction:
Improvevolume of clean air intakeVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent recovers emission gas from the exposure apparatus that would otherwise be discarded, regulates its temperature and humidity, and reuses it as atmosphere gas for the substrate treatment apparatus. This eliminates the need to continuously intake large volumes of fresh clean air, thereby reducing energy consumption and extending filter lifespan while maintaining adequate atmosphere gas supply.

Inventive Principle:
Principle #34Discarding and recovering

2Quantity of substance

If a large volume of clean air is taken in by the supply apparatus, then the atmosphere gas can be supplied to the substrate treatment apparatus, but the filter lifespan decreases

Engineering Contradiction:
Improvevolume of clean air intakeVSAvoidfilter lifespan
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent recovers emission gas from the exposure apparatus that would otherwise be discarded, regulates its temperature and humidity, and reuses it as atmosphere gas for the substrate treatment apparatus. This eliminates the need to continuously intake large volumes of fresh clean air, thereby reducing energy consumption and extending filter lifespan while maintaining adequate atmosphere gas supply.

Inventive Principle:
Principle #34Discarding and recovering

3Quantity of substance

If emission gas is directly supplied as atmosphere gas, then the clean air intake volume is reduced, but the temperature and humidity may be outside controllable ranges

Engineering Contradiction:
Improvevolume of clean air intakeVSAvoidtemperature and humidity control
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent changes the physical parameters (temperature and humidity) of the emission gas through regulation by the supply apparatus before supplying it as atmosphere gas. This allows the system to reduce clean air intake volume while maintaining temperature and humidity within controllable ranges suitable for substrate treatment.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces the required volume of clean air intake, conserves energy, extends filter life, and maintains optimal treatment conditions by effectively recycling emission gases.

Implementation Method 1

the supply apparatus regulates a temperature and/or a humidity of the emission gas taken in from the intake part

Methodology Applied
Scientific EffectTemperature regulation: Heating

Implementation Method 2

the supply apparatus regulates a temperature and/or a humidity of the emission gas taken in from the intake part

Methodology Applied
Scientific EffectHumidity regulation:

Data Source

PatentUS12529968B2Substrate treatment system and substrate treatment method
Publication Date: 2026.01.20 TOKYO ELECTRON LTD
  • US12529968B2 patent drawing
  • US12529968B2 patent drawing
  • US12529968B2 patent drawing

AI summary

A substrate treatment system connected to an exposure apparatus, includes: a substrate treatment apparatus configured to perform a treatment on a substrate; and a supply apparatus configured to supply atmosphere gas during a substrate treatment to the substrate treatment apparatus, wherein: the supply apparatus includes an intake part configured to take in emission gas emitted from the exposure apparatus; and the supply apparatus regulates a temperature and/or a humidity of the emission gas taken in from the intake part and then supplies the emission gas as the atmosphere gas to the substrate treatment apparatus.