Substrate Transfer Hand Height Control for Thin Wafer Bending

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Solution Overview

Problem

Current substrate transport devices face difficulties in transporting thinner and larger-diameter substrates due to increased bending issues, making it challenging to handle them suitably.

Innovation Solution

A substrate treating apparatus with a carrier platform and a transport mechanism that includes a hand with a height-adjustable unit, controlled by a controller to accommodate substrates of varying shapes and sizes, ensuring proper insertion and support between shelves.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If substrates are made thinner and larger in diameter to increase capacity, then substrate processing efficiency is improved, but substrate bending increases making transport difficult

Engineering Contradiction:
Improvesubstrate processing efficiencyVSAvoidsubstrate bending
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The hand's height position is dynamically adjusted based on the substrate shape detection results. The controller changes the height position of the hand when inserted between shelves depending on the detected substrate shape, enabling the transport mechanism to adapt to different substrate configurations and prevent bending during transport

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses substrate shape detection to provide feedback for controlling the hand's height position. The controller receives detection results and automatically adjusts the hand position accordingly, creating a closed-loop control system that ensures proper substrate handling without bending

Inventive Principle:
Principle #23Feedback

2Device complexity

If a fixed height hand is used for substrate transport, then device complexity is reduced, but the ability to handle various substrate shapes is limited

Engineering Contradiction:
Improvetransport mechanism structureVSAvoidsubstrate shape accommodation
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The hand is designed with dynamic height adjustment capability through a hand driving unit. The controller changes the height position of the hand based on detected substrate shapes, transforming a static structure into an adaptive system that can handle various substrate configurations

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system automatically detects substrate shapes and self-adjusts the hand's height position without manual intervention. The controller autonomously controls the hand driving unit based on detection results, enabling the system to adapt to different substrates independently

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11948823B2Substrate treating apparatus
Publication Date: 2024.04.02 SCREEN HOLDINGS CO LTD
  • US11948823B2 patent drawing
  • US11948823B2 patent drawing
  • US11948823B2 patent drawing

AI summary

A substrate treating apparatus includes a carrier platform, a transport mechanism, and a controller. The carrier platform places a carrier thereon. The carrier includes a plurality of shelves arranged in an up-down direction. The shelves are each configured to place one substrate thereon in a horizontal posture. The transport mechanism is configured to transport a substrate to a carrier placed on the carrier platform. The controller controls the transport mechanism. The transport mechanism includes a hand and a hand driving unit. The hand supports a substrate. The hand driving unit moves the hand. The controller changes a height position of the hand when the hand is inserted between two of the shelves adjacent to each other in the up-down direction, depending on a shape of a substrate taken from or placed on one of the shelves by the transport mechanism.