Substrate Holder Pivoting Structure to Prevent Solution Flow Disturbance

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Solution Overview

Problem

The abutting member in conventional substrate processing apparatuses can disturb the flow of processing solution and cause unintended adhesion of removed resist and metal layers, leading to process interference.

Innovation Solution

A substrate processing apparatus with a pivoting member that pivots about a circumferential shaft, featuring an abutting portion that abuts against the cup to reduce distance between the holding portion and the mount, and a rotating cup that drains solution outward using centrifugal force, eliminating the need for an abutting member and minimizing solution disturbance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an abutting member is provided inside the cup to abut against the pivoting member, then the pivoting member can be reliably actuated to hold the substrate, but the abutting member disturbs the flow of the processing solution and causes adhesion of removed layers

Engineering Contradiction:
Improvereliability of pivoting member actuationVSAvoiddisturbance of processing solution flow and adhesion of removed layers
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention extracts and removes the abutting member from the cup structure. Instead of having a separate abutting member inside the cup, the pivoting member itself is designed with an abutting portion that directly abuts against the inner wall of the cup. This eliminates the harmful abutting member while maintaining the necessary actuation function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention merges the abutting function into the pivoting member structure. The abutting portion is integrated as part of the pivoting member, combining the pivoting function and the abutting function into a single component. This eliminates the need for a separate abutting member that would disturb the processing solution.

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If the abutting member is positioned to effectively actuate the pivoting member, then the substrate holding is reliable, but the removed resist layer and metal layer adhere to the abutting member causing unintended effects

Engineering Contradiction:
Improvesubstrate holding precisionVSAvoidadhesion of resist layer and metal layer to abutting member
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The invention removes the abutting member entirely from the system. By eliminating this component, the source of adhesion problems is completely removed. The pivoting member's own structure provides the necessary abutting action without creating harmful adhesion effects.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If a separate abutting member is provided inside the cup, then the pivoting member can be effectively actuated, but the apparatus complexity increases and the processing solution flow is disturbed

Engineering Contradiction:
Improvepivoting member actuationVSAvoidapparatus structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention combines the abutting function with the pivoting member structure. The abutting portion is integrated into the pivoting member, eliminating the need for a separate abutting member. This simplifies the apparatus structure while maintaining effective pivoting member actuation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention extracts and eliminates the separate abutting member from the apparatus. By removing this component, the overall apparatus complexity is reduced while the essential actuation function is maintained through the integrated abutting portion of the pivoting member.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces unintended effects on the substrate process by preventing solution flow disturbance and adhesion of removed layers, simplifying the apparatus and ensuring smooth operation.

Implementation Method 1

the cup rotates about the lifting shaft to drain the processing solution outward in the radial direction

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS12622226B2Substrate processing apparatus
Publication Date: 2026.05.05 DAIKIN FINETECH LTD
  • US12622226B2 patent drawing
  • US12622226B2 patent drawing
  • US12622226B2 patent drawing

AI summary

A substrate processing apparatus A1 includes: cup 1 for storing processing solution 92 to process substrate 91; stage 2 to be raised and lowered along lifting shaft 31 extending in vertical direction z in cup 1; mount 4 provided on stage 2 to mount substrate 91; and pivoting member 5 attached to mount 4 such that pivoting member 5 is pivotable about pivoting shaft 51 provided along circumferential direction θ centered at lifting shaft 31. Pivoting member 5 includes holding portion 52 located inward of pivoting shaft 51 in radial direction r, and abutting portion 53 located outward of pivoting shaft 51 in radial direction r. As stage 2 is lowered, abutting portion 53 abuts against cup 1 to cause pivoting of pivoting member 5, thereby reducing a distance between holding portion 52 and mount 4 with substrate 91 therebetween. These configurations reduce unintended effects in processing substrate 91.