Substrate Holder Power Routing for Uniform Plating Thickness

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Solution Overview

Problem

The substrate holder in existing plating apparatuses experiences unequal electric potential distribution due to unequal distances from support pillars to the substrate's outer peripheral portion, leading to uneven plating film thickness.

Innovation Solution

A plating apparatus with a substrate holder that includes a frame-shaped supporting mechanism suspended by pillars, a back plate assembly, and power source line members routed to equalize distances from the power source to power source connecting portions, ensuring uniform voltage application across the substrate's outer peripheral portion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If support pillars are arranged to hold the substrate holder, then the substrate holder is stably supported, but unequal distances from support pillars to the substrate's outer peripheral portion cause unequal electric potential distribution

Engineering Contradiction:
Improvestable support of substrate holderVSAvoiduniformity of plating film thickness
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies the equipotentiality principle by routing power source line members so that distances from the power source to multiple power source connecting portions become equal. This creates equal electric potential distribution across the substrate holder, eliminating the potential bias caused by unequal distances from support pillars. The power source line members are specifically configured to connect to multiple locations on the substrate holder with equal path lengths, ensuring uniform voltage application and thereby achieving uniform plating film thickness while maintaining stable support through the support pillar structure.

Inventive Principle:
Principle #12Equipotentiality

2Power

If power is fed through support pillars to the substrate holder, then power is supplied to the substrate, but electric potential bias occurs due to unequal distances from support pillars

Engineering Contradiction:
Improvepower supply to substrateVSAvoiduniformity of plating film thickness
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent introduces power source line members as intermediary elements between the power source and the substrate holder. These line members act as mediators that distribute power uniformly by equalizing the electrical path lengths to multiple power source connecting portions on the substrate holder. This intermediary structure eliminates the electric potential bias that would otherwise occur due to unequal distances from support pillars, while still effectively supplying power to the substrate for plating.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If a simple substrate holder structure with support pillars is used, then device complexity is reduced, but varied power feeding occurs to the contact member

Engineering Contradiction:
Improvestructure of substrate holderVSAvoiduniformity of power feeding to contact member
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent maintains a relatively simple substrate holder structure with support pillars while improving power feeding uniformity by applying the equipotentiality principle through strategically routed power source line members. These line members are configured to create equal electrical path lengths to multiple connecting portions, ensuring that the contact member receives uniform power feeding without requiring complex restructuring of the support pillar arrangement or substrate holder geometry.

Inventive Principle:
Principle #12Equipotentiality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution stabilizes power feeding and reduces electric potential bias, resulting in uniform plating film thickness across the substrate.

Implementation Method 1

a plurality of power source line members connected from the power source to the plurality of power source connecting portions through the plurality of support pillars

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

The cup type electroplating apparatus immerses a substrate (for example, a semiconductor wafer) held by a substrate holder with a surface to be plated facing downward in a plating solution, and applies a voltage between the substrate and an anode to deposit a conductive film on the surface of the substrate

Methodology Applied
Scientific EffectElectroplating: Electroplating

Data Source

PatentUS12577698B2Plating apparatus
Publication Date: 2026.03.17 EBARA CORP
  • US12577698B2 patent drawing
  • US12577698B2 patent drawing
  • US12577698B2 patent drawing

AI summary

An occurrence of a varied power feeding to a contact member is suppressed.A substrate holder includes: a frame-shaped supporting mechanism configured to be suspended and held by a plurality of support pillars and to support an outer peripheral portion of a surface to be plated of a substrate; a back plate assembly configured to be arranged on a back surface side of the surface to be plated of the substrate and to sandwich the substrate with the supporting mechanism; a contact member 468 arranged on the supporting mechanism; and a plurality of power source line members 461. The contact member 468 has a power feeding contact point in contact with the outer peripheral portion of the surface to be plated of the substrate and a plurality of power source connecting portions 469b connected to a power source. The plurality of power source line members 461 are connected from the power source to the plurality of power source connecting portions 469b through the plurality of support pillars, and are routed such that distances from the power source to the plurality of power source connecting portions 469b become equal.