3D Memory Substrate Level Difference Lithography Accuracy

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Solution Overview

Problem

In three-dimensional memory devices, the difference in level between the cell array and peripheral circuit regions affects the accuracy of patterns formed by lithography, leading to potential distortions and inaccuracies in semiconductor manufacturing.

Innovation Solution

A semiconductor device design featuring a substrate with a first stacked portion, a semiconductor body, a charge storage portion, a circuit portion, and a second stacked portion, where the second stacked portion includes alternating layers to reduce stress and maintain planarity, thereby improving lithography accuracy and reducing distortions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a three-dimensional memory device is manufactured with a cell array and peripheral circuit regions at different levels, then the device functionality is achieved, but the lithography pattern accuracy deteriorates due to level differences causing distortions

Engineering Contradiction:
Improvelithography pattern accuracyVSAvoidlevel difference between regions
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent introduces an intermediate terrace region between the cell array and peripheral circuit regions, creating a stepped structure that transitions between different elevation levels. This dimensional approach allows the substrate to accommodate both high-level cell arrays and low-level peripheral circuits while maintaining a gradual transition zone that minimizes lithography distortions caused by abrupt level changes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The substrate surface is segmented into distinct regions: a first region for cell arrays, a second terrace region with intermediate level, and a third region for peripheral circuits. This segmentation creates discrete elevation zones that manage stress distribution and reduce the impact of level differences on lithography accuracy in each specific region.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If the substrate has significant level differences between cell array and peripheral circuit regions, then device functionality is maintained, but stress concentration increases causing substrate distortion

Engineering Contradiction:
Improvesubstrate planarityVSAvoidstress concentration
Core Design Contradiction:
Stability of the object's compositionVSStress or pressure

Solution Approach 1:

By creating a stepped substrate structure with intermediate terrace regions, the patent distributes stress across multiple elevation levels rather than concentrating it at a single abrupt transition. The intermediate regions act as stress buffers that gradually transition between high and low areas, maintaining overall substrate planarity while accommodating necessary level differences for device functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS9853052B1Semiconductor device and method for manufacturing same
Publication Date: 2017.12.26 KIOXIA CORP
  • US9853052B1 patent drawing
  • US9853052B1 patent drawing
  • US9853052B1 patent drawing

AI summary

According to one embodiment, the circuit portion includes a transistor provided at a region separated from the first stacked portion in the substrate. The second stacked portion is provided above the circuit portion. The second stacked portion includes a plurality of first layers and a plurality of second layers. The first layers and the second layers include a first layer and a second layer stacked alternately. An insulating layer is provided above the circuit portion and provided above the substrate between the first stacked portion and the second stacked portion. A height of an uppermost first layer of the second stacked portion from a surface of the substrate is substantially equal to a height of an uppermost electrode layer of the first stacked portion from the surface of the substrate, or is higher than the height of the uppermost electrode layer.