Unified Exhaust Flow Path for Substrate Processing Nozzle

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Solution Overview

Problem

Existing substrate processing apparatuses face difficulties in controlling the overall exhaust amount due to separate management of gas exhaust from processing chambers and waiting pods, leading to inefficient gas regulation.

Innovation Solution

A substrate processing apparatus is designed with a nozzle that supplies processing liquid to a substrate, a mover to move the nozzle between supply and waiting positions, a nozzle container, a first exhaust flow path guiding gas from the processing space to an exhaust device, and a second exhaust flow path guiding gas from the nozzle container to the first exhaust flow path, allowing for unified exhaust control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If separate exhaust flow paths are provided for processing chamber and waiting pod, then gas exhaust from each space is managed independently, but overall exhaust amount control becomes difficult

Engineering Contradiction:
ImproveIndependent exhaust managementVSAvoidMultiple exhaust flow paths
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent merges the exhaust flow paths by making the second exhaust flow path (from waiting pod) communicate with the first exhaust flow path (from processing chamber). This allows both exhaust streams to be combined into a single unified exhaust system, enabling centralized control of overall exhaust amount while maintaining the ability to independently manage each space's exhaust through valves or flow controllers positioned at different locations in the system.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If multiple exhaust devices are used for separate exhaust flow paths, then each space has dedicated exhaust control, but device complexity and cost increase

Engineering Contradiction:
ImproveDedicated exhaust controlVSAvoidMultiple exhaust devices
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines multiple exhaust streams into a single exhaust device by configuring the second exhaust flow path to communicate with the first exhaust flow path. This reduces the number of exhaust devices from multiple independent units to a single unified exhaust system, thereby reducing device complexity and cost while maintaining operational control through flow regulation mechanisms positioned at strategic points in the combined system.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If separate exhaust management is implemented, then each space can be controlled independently, but overall exhaust regulation efficiency decreases

Engineering Contradiction:
ImproveIndependent space controlVSAvoidExhaust regulation efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent merges exhaust flow paths to enable centralized regulation of overall exhaust amount while maintaining independent control capabilities. By combining the exhaust streams into a unified system with strategic placement of flow controllers, the system achieves both independent space control and efficient overall exhaust regulation, improving productivity by reducing the time and complexity involved in managing multiple separate exhaust systems.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20240075489A1Substrate processing apparatus
Publication Date: 2024.03.07 SCREEN HOLDINGS CO LTD
  • US20240075489A1 patent drawing
  • US20240075489A1 patent drawing
  • US20240075489A1 patent drawing

AI summary

A substrate processing apparatus includes a nozzle that supplies a processing liquid to a substrate, a mover that moves the nozzle between a supply position above a substrate and a waiting position outward of the substrate, a nozzle container that is located at the waiting position and contains the nozzle, a first exhaust flow path that guides a gas in a processing space in which a processing liquid is supplied to a substrate to an exhaust device, and a second exhaust flow path that guides a gas in the nozzle container to the first exhaust flow path.