Substrate Support Pillar Pins for Stable Supercritical Drying

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Solution Overview

Problem

Existing substrate drying apparatuses using supercritical fluids face issues with pillar vibration, rotation, or movement, leading to particle generation and uneven drying, due to the unsupported nature of the pillar structure.

Innovation Solution

The apparatus includes a pillar unit with a pillar plate and legs, where the legs are fixed to the vessel using a lower pin and an upper pin that is detachably coupled, allowing for adjustable height and inclination, and using materials with different thermal conductivities to minimize temperature non-uniformity and prevent vibration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the pillar is not fixedly attached to the vessel during processes to facilitate removal, then the ease of operation is improved, but the pillar vibrates, rotates, or moves due to supercritical fluid supply causing particle generation and uneven drying

Engineering Contradiction:
Improveease of pillar removalVSAvoidpillar stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The pillar support structure is divided into multiple segments: the vessel bottom, the pillar body, and the support legs. This segmentation allows the pillar to be firmly supported during operation while enabling easy removal by detaching the support legs from the vessel bottom.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support legs are preliminarily positioned to extend downward from the pillar and are attachable to the vessel bottom before the supercritical fluid supply begins. This preliminary positioning ensures the pillar is stabilized in advance, preventing vibration and rotation during the drying process.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If the pillar legs are placed on the bottom of the vessel to support the pillar, then the stability is improved, but the pillar still experiences vibration and movement when supercritical fluid is supplied to the lower area

Engineering Contradiction:
Improvepillar stabilityVSAvoidparticle generation and uneven drying
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The harmful effect of direct supercritical fluid supply to the lower area of the pillar is eliminated by extracting or removing the fluid supply from that region. The support legs are designed to prevent fluid from reaching the pillar base, thereby eliminating the source of vibration and particle generation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The support legs act as an intermediary structure between the vessel bottom and the pillar. They provide mechanical support to stabilize the pillar while simultaneously serving as a barrier to prevent supercritical fluid from reaching the lower area of the pillar, thus eliminating the harmful effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If the upper pin is detachably coupled to the lower pin to allow adjustment of height and inclination, then the adaptability is improved, but the device complexity increases

Engineering Contradiction:
Improveadjustability of pillar height and inclinationVSAvoidpillar unit structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The pillar support structure transitions from a static, fixed configuration to a dynamic, adjustable one. The upper pin is detachably coupled to the lower pin, allowing the pillar height and inclination to be adjusted according to different processing requirements. This dynamic design enables versatility while maintaining relatively simple structural elements.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables stable substrate support, preventing vibration and rotation, ensuring uniform drying and temperature consistency during supercritical processing.

Implementation Method 1

the legs include: a lower pin fixed to the underside of the vessel; and an upper pin detachably coupled to the lower pin and inserted in a through-hole of the pillar plate

Methodology Applied
Scientific EffectMechanical Fastening: Mechanical Fastener

Implementation Method 2

when drying is performed, if a supercritical fluid is supplied to the lower area of the pillar, vibrations may occur in the pillar or the pillar is rotated or moved due to the supercritical fluid

Methodology Applied
Scientific EffectSupercritical Fluid Drying: Supercritical Drying

Data Source

PatentUS20250372438A1Apparatus for treating substrate
Publication Date: 2025.12.04 SYSTEM ENGINEERING MEGA SOLUTION CO LTD
  • US20250372438A1 patent drawing
  • US20250372438A1 patent drawing
  • US20250372438A1 patent drawing

AI summary

The present disclosure provides an apparatus for treating substrates. In an embodiment, the apparatus for treating substrates includes: a vessel having a processing space therein; a supply port supplying a process fluid to the processing space; and a pillar unit provided in the vessel and supporting a substrate when the substrate is processed in the vessel, wherein the pillar unit includes: a pillar plate; and legs supporting the pillar plate from an underside of the vessel, and the legs include: a lower pin fixed to the underside of the vessel; and an upper pin detachably coupled to the lower pin and inserted in a through-hole of the pillar plate.