Substrate Processing Apparatus Inner Lid Pressure Control

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Solution Overview

Problem

Existing substrate processing apparatuses face limitations in achieving fast pressure change rates across a wide pressure range, maintaining substrate temperature control, and ensuring uniform gas supply due to large processing space volumes and inadequate gate valve durability, leading to compromised substrate processing quality.

Innovation Solution

A substrate processing apparatus with a minimized processing space volume, featuring a vertically movable inner lid, a gas supply system with diffuser and injection holes, and a temperature control system that includes independently adjustable temperature areas to maintain substrate temperature during rapid pressure changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the processing space volume is minimized to improve pressure change rate, then the pressure change rate improves, but the gas injection uniformity deteriorates

Engineering Contradiction:
Improvepressure change rateVSAvoidgas injection uniformity
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The gas supply part is divided into multiple gas injection parts, each with multiple injection holes distributed across different regions. This segmentation allows gas to be supplied uniformly from multiple locations simultaneously, maintaining injection uniformity even in a minimized processing space volume.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the substrate are targeted with gas injection from optimally positioned holes. The gas injection holes are strategically located to ensure each region receives appropriate gas flow, creating local quality variations that achieve overall uniformity despite the compact space.

Inventive Principle:
Principle #3Local quality

2Speed

If the processing space volume is minimized to improve pressure change rate, then the pressure change rate improves, but the substrate temperature control deteriorates

Engineering Contradiction:
Improvepressure change rateVSAvoidsubstrate temperature control
Core Design Contradiction:
SpeedVSTemperature

Solution Approach 1:

The temperature control system is segmented into multiple heating regions corresponding to different areas of the substrate. Each heating region can be independently controlled, allowing precise temperature management even in the minimized processing space where thermal gradients are more pronounced.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Temperature sensors are positioned to detect substrate temperature in real-time, providing feedback to the heating system. This feedback mechanism allows the system to compensate for rapid temperature changes during pressure transitions, maintaining stable substrate temperature despite the compact space constraints.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If a wide pressure range is implemented for substrate processing, then the processing versatility improves, but the gate valve durability deteriorates

Engineering Contradiction:
Improveprocessing versatilityVSAvoidgate valve durability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The pressure control system is segmented into multiple stages with intermediate pressure levels. Rather than transitioning directly between extreme pressure values, the system uses stepped pressure changes through intermediate states, reducing the mechanical stress burden on the gate valve while maintaining the ability to achieve a wide overall pressure range.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system prepares for pressure transitions by gradually building pressure differential before opening or closing the gate valve. This cushioning approach prevents sudden pressure shocks that would otherwise damage the gate valve, enabling reliable operation across a wide pressure range.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient pressure changes across a wide range, ensures uniform gas distribution, and precise temperature control, improving substrate processing quality and apparatus durability.

Implementation Method 1

a gas supply part 400 installed to communicate with the processing space S2 and configured to supply a process gas to the processing space S2

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

an inner lid part 300 which is installed to be vertically movable in the inner space S1 and of which a portion is in close contact with the bottom surface 120 adjacent to the installation groove 130 through descending to define a sealed processing space S2

Methodology Applied
Scientific EffectPressure change:

Implementation Method 3

as the substrate is heated through the substrate support supporting the substrate

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS20230073660A1Substrate processing apparatus
Publication Date: 2023.03.09 WONIK IPS CO LTD
  • US20230073660A1 patent drawing
  • US20230073660A1 patent drawing
  • US20230073660A1 patent drawing

AI summary

The present invention disclosed herein relates to a substrate processing apparatus, and more particularly, to a substrate processing apparatus in which a substrate is processed at a high pressure and a low pressure. The present invention discloses a substrate processing apparatus including: a process chamber having an inner space; a substrate support on which a substrate is seated on a top surface thereof; an inner lid part which is installed to be vertically movable in the inner space and of which a portion is in close contact with the bottom surface of the process chamber to define a sealed processing space in which the substrate support is disposed; a gas supply part configured to supply a process gas to the processing space; and an inner lid driving part configured to drive the vertical movement of the inner lid part.