Substrate Liquid Processing Apparatus Vertical Layout Optimization

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Solution Overview

Problem

Conventional substrate liquid processing apparatuses require a large space due to the placement of the reservoir and liquid sending mechanism under the processing block, limiting their space-saving capabilities.

Innovation Solution

The apparatus is redesigned with the reservoir and liquid sending mechanism positioned directly under the transfer section and processing section, respectively, allowing for a more compact layout and efficient use of space by shortening the circulation lines and optimizing the arrangement of processing units and tanks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the reservoir and liquid sending mechanism are located in the same place under the processing block, then the structure is simple and easy to maintain, but a relatively large space needs to be secured under the processing block

Engineering Contradiction:
Improvespace under processing blockVSAvoidarrangement structure
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent divides the liquid supply system into separate functional modules: the reservoir is positioned under the transfer section while the liquid sending mechanism is positioned under the processing section. This segmentation allows each component to occupy independent spatial zones, reducing the concentrated space requirement under the processing block while maintaining system functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent redistributes components along the vertical dimension by placing the reservoir under the transfer section and the liquid sending mechanism under the processing section, utilizing the vertical space more efficiently. This dimensional redistribution reduces the horizontal footprint and optimizes the overall space utilization of the apparatus.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If the reservoir and liquid sending mechanism are separated into different locations, then space is saved under the processing block, but the circulation line length increases

Engineering Contradiction:
Improvespace under processing blockVSAvoidcirculation line length
Core Design Contradiction:
Area of stationary objectVSLength of stationary object

Solution Approach 1:

The patent optimizes the local positioning of the liquid sending mechanism directly under the processing section, ensuring that the circulation line connecting the reservoir to the processing unit remains as short as possible. This local optimization minimizes the circulation line length while still achieving space-saving benefits by separating the reservoir from the processing block area.

Inventive Principle:
Principle #3Local quality

3Device complexity

If multiple processing units are served from a single reservoir location, then the structure is simplified, but uniform processing conditions across all units may be compromised

Engineering Contradiction:
Improvesupply system structureVSAvoidprocessing condition uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent assigns dedicated liquid sending mechanisms to specific processing sections, creating localized supply zones. This segmentation ensures that each processing unit receives liquid under controlled, uniform conditions while the overall system structure remains organized and manageable through modular design.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10573539B2Substrate liquid processing apparatus
Publication Date: 2020.02.25 TOKYO ELECTRON LTD
  • US10573539B2 patent drawing
  • US10573539B2 patent drawing
  • US10573539B2 patent drawing

AI summary

A substrate liquid processing apparatus includes a transfer section, a processing section, a reservoir and a liquid sending mechanism. The transfer section includes a transfer device configured to transfer a substrate. The processing section is provided adjacent to the transfer section in a horizontal direction, and includes a liquid processing unit configured to process the substrate by using a processing liquid. The reservoir is configured to store the processing liquid therein. The liquid sending mechanism is configured to send out the processing liquid stored in the reservoir into the liquid processing unit. The reservoir is disposed directly under the transfer section. Further, the liquid sending mechanism is disposed directly under the processing section. Space saving of the substrate liquid processing apparatus can be achieved.