Substrate Transfer Robot Hand Control for Secure High-Speed Retreat

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing substrate transfer robots face challenges in preventing increased substrate transferring time and ensuring the substrate holding mechanism effectively holds the substrate during forward and rearward hand movements.

Innovation Solution

A substrate transfer robot with a hand equipped with a substrate holding mechanism, where the robot controller operates the mechanism and hand to release the substrate, advance to a new position, and then retreat while the substrate is held, controlling speeds to minimize failure risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the hand is moved forward and rearward at high speed to reduce substrate transferring time, then productivity is improved, but the substrate holding mechanism may fail to hold the substrate

Engineering Contradiction:
Improvesubstrate transferring timeVSAvoidsubstrate holding reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The substrate holding mechanism is activated before the hand reaches maximum speed during retreat, and remains active throughout the entire retreat motion. This preliminary engagement ensures the substrate is securely held before high-speed movement begins, preventing failure during transit while maintaining high productivity through optimized timing sequences.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the substrate holding mechanism is activated during forward movement to hold the substrate, then substrate holding reliability is improved, but substrate transferring time increases

Engineering Contradiction:
Improvesubstrate holding reliabilityVSAvoidsubstrate transferring time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The substrate holding mechanism is engaged in advance during the retreat phase before the hand needs to reverse direction, rather than activating during forward movement. This timing optimization allows the substrate to be secured before speed changes occur, maintaining reliability while minimizing the time the mechanism is active and thus reducing overall transfer time.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12318946B2Substrate transfer robot and method of controlling the same
Publication Date: 2025.06.03 KAWASAKI JUKOGYO KK
  • US12318946B2 patent drawing
  • US12318946B2 patent drawing
  • US12318946B2 patent drawing

AI summary

A substrate transfer robot includes a robot body including a first hand having a first substrate placing part on which a substrate is placed and a first substrate holding mechanism configured to hold and release the substrate, and a robot controller. The robot controller controls a speed of the first hand such that an absolute value of a first maximum speed or an absolute value of a first maximum acceleration during a first period after the first hand starts retreating until the substrate is held by the first substrate holding mechanism is lower than an absolute value of a second maximum speed or an absolute value of a second acceleration during a second period after the substrate is held until the first hand ends retreating.