Substrate Conveying Robot Universal Connector for Sensor Switching

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Solution Overview

Problem

Existing substrate conveying robots are limited in their ability to easily change the type of sensor connected to the control board, making it difficult to adapt to different applications and purposes.

Innovation Solution

Incorporating a universal connector on the control board that allows connection to various types of sensor boards, enabling easy switching between different sensors without the need for hardware changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple specific interfaces are provided for different sensors, then each interface can be connected to a specific sensor, but heterogeneous sensors cannot be connected and the type of sensor cannot be changed

Engineering Contradiction:
Improvesensor type adaptabilityVSAvoidinterface complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies universality by providing a single universal connector on the control board that can connect to different types of sensor boards (hand sensor board, arm sensor board, base sensor board). This universal connector replaces multiple specific interfaces, allowing the robot to adapt to different sensor types without increasing interface complexity, thereby resolving the technical contradiction between sensor adaptability and device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple specific interfaces are provided for different sensors, then each interface is dedicated to a specific sensor type, but the wiring complexity increases

Engineering Contradiction:
Improvesensor connection reliabilityVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The universal connector serves multiple sensor board types through a single standardized interface, reducing the number of different wiring connections needed. This maintains reliable sensor connections while simplifying the overall wiring structure, as the same universal connector type is used for hand sensor boards, arm sensor boards, and base sensor boards.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If a universal connector is provided, then different types of sensor boards can be connected easily, but the connector must handle multiple sensor types

Engineering Contradiction:
Improvesensor board replacement easeVSAvoidsensor type compatibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The universal connector is designed with multi-functionality to accommodate different sensor board types (hand, arm, base sensor boards) through a single standardized interface. This design enables easy sensor board replacement and connection while maintaining compatibility across different sensor types, thus resolving the contradiction between ease of operation and sensor type compatibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12162145B2Substrate conveying robot and substrate conveying robot system
Publication Date: 2024.12.10 KAWASAKI JUKOGYO KK
  • US12162145B2 patent drawing
  • US12162145B2 patent drawing
  • US12162145B2 patent drawing

AI summary

A substrate conveying robot includes an arm, a substrate holding hand, a sensor board to which a sensor is electrically connected, and a control board on which a controller is mounted, the control board including a universal connector connectable to different types of the sensor boards.