Substrate Sensor Irrigation Control for Hydroponic Plant Growth

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Solution Overview

Problem

Existing hydroponic growing systems face challenges in efficiently managing water and nutrient distribution in mineral wool substrates, leading to waste and sub-optimal plant growth conditions.

Innovation Solution

A central detector data processing system that uses detectors to measure properties like temperature, water content, and nutrient content, allowing for accurate control of irrigation inputs based on real-time substrate conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If traditional soil-based growing methods are used, then plants can grow with natural soil structure, but water and nutrient efficiency is poor leading to waste

Engineering Contradiction:
Improvewater and nutrient wasteVSAvoidplant yield
Core Design Contradiction:
Loss of substanceVSProductivity

Solution Approach 1:

The patent implements a feedback control system where sensors continuously monitor substrate properties (moisture, temperature, nutrient content) and transmit data to a central processing unit. The system automatically adjusts irrigation inputs based on real-time substrate conditions, creating a closed-loop feedback mechanism that optimizes water and nutrient delivery to plants, thereby reducing waste while maintaining high productivity

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces traditional mechanical irrigation systems with an automated electronic control system. Instead of manual or timer-based irrigation, the system uses sensors to detect substrate conditions and electronically controls irrigation devices to deliver precise amounts of water and nutrients only when and where needed, substituting mechanical operations with intelligent automated control

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If irrigation is increased to improve plant growth conditions, then plant growth and yield increase, but water and nutrient consumption increases

Engineering Contradiction:
Improveplant yieldVSAvoidwater and nutrient consumption
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent applies partial action by delivering irrigation only to specific zones where substrate conditions indicate need, rather than uniform irrigation across the entire system. The system monitors local substrate properties and activates irrigation devices selectively based on detected conditions, providing exactly the amount of water and nutrients required without excess

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent dynamically changes irrigation parameters (flow rate, duration, frequency) based on real-time substrate condition data. The central processing unit adjusts irrigation inputs by modifying operational parameters of irrigation devices according to sensor readings, optimizing the balance between plant growth requirements and resource consumption

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If manual monitoring and control of substrate conditions is used, then system complexity is low, but measurement precision and control accuracy are insufficient

Engineering Contradiction:
Improvesubstrate condition measurement accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces sensors as intermediary devices between the substrate and the control system. These sensors act as mediators that convert physical substrate properties (moisture, temperature, nutrient content) into electrical signals that can be processed by the central control unit, enabling precise measurement without requiring direct human observation or complex manual measurement apparatus

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces manual monitoring methods with automated electronic sensing and data processing systems. Sensors continuously measure substrate conditions and transmit data electronically to a central processing unit, substituting human labor and simple mechanical tools with intelligent automated measurement and control systems that provide superior precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP3016492B2Plant growth system
Publication Date: 2025.04.02 ROCKWOOL INT AS
  • EP3016492B2 patent drawingFigure 1~3
  • EP3016492B2 patent drawingFigure 4~5
  • EP3016492B2 patent drawingFigure 6

AI summary

A system and related method for monitoring plant growth conditions is provided, comprising a plurality of detectors (7) and central detector data processing means (1103); each detector (7) being arranged to measure properties indicative of a temperature, a water content, and a nutrient content, of a plant growth substrate; each detector (7) being further arranged to transmit the measured property or properties over a communications link to the central detector data processing means (1103); the central detector data processing means (1103) being arranged to store predefined irrigation data, defining a relationship between plural values for temperature, water content, pH level and/or nutrient content of the plant growth substrate; and plural desired irrigation output values; process the measured properties from each detector (7) to determine calculated properties of the substrate; and provide an output indicative of a desired irrigation input for the growth substrate, based upon measured properties received from the detectors (7) and the predefined irrigation data. A portable detector communications device (1105) for communicating configuration data relating to the detectors (7) may be included in the system.