Substrate Support With Integrated Circuit Board Temperature Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing substrate processing apparatuses face challenges in downsizing due to the need for extensive wiring for control circuits outside the chamber, and the accuracy of environmental control is compromised at extreme temperatures, leading to decreased processing accuracy.

Innovation Solution

A substrate support with an integrated electronic circuit board and temperature adjusting elements within the substrate processing apparatus, allowing for precise temperature control of the circuit board and reducing the need for external wiring, while also maintaining accurate environmental control across varying temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the control circuit is arranged outside the chamber, then the wiring complexity is reduced, but the apparatus size increases and temperature control accuracy deteriorates

Engineering Contradiction:
Improvewiring complexityVSAvoidapparatus size
Core Design Contradiction:
Device complexityVSVolume of stationary object

Solution Approach 1:

The patent merges the control circuit with the substrate support structure by integrating it into the chamber environment. The control circuit is positioned within the chamber space, combining functions that were previously separated (control outside chamber vs. compact integration), thereby reducing wiring complexity while maintaining compact apparatus size.

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If the control circuit is arranged outside the chamber, then the wiring complexity is reduced, but the temperature control accuracy deteriorates

Engineering Contradiction:
Improvewiring complexityVSAvoidtemperature control accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent introduces a temperature adjusting element (heater) as an intermediary between the control circuit and the substrate support. This intermediary component enables precise temperature control of the substrate support by the control circuit, even when the control circuit operates in the chamber environment, thereby maintaining temperature control accuracy while reducing wiring complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Volume of stationary object

If the electronic circuit board is integrated within the substrate support, then the apparatus size is reduced, but the temperature control of the circuit board becomes challenging

Engineering Contradiction:
Improveapparatus sizeVSAvoidcircuit board temperature control
Core Design Contradiction:
Volume of stationary objectVSTemperature

Solution Approach 1:

The patent uses a temperature adjusting element (heater) as an intermediary to actively control the temperature of the electronic circuit board. The heater is positioned to provide thermal adjustment to the circuit board, enabling precise temperature control despite the board's integration within the substrate support structure, thereby maintaining compact apparatus size while achieving proper temperature management.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integrated solution enables more compact substrate processing apparatus designs and maintains high accuracy in environmental control, even at extreme temperatures, thereby improving processing precision.

Implementation Method 1

at least one temperature adjusting element disposed in the internal space, the at least one temperature adjusting element being configured to adjust a temperature of the electronic circuit board

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20250022724A1Substrate support
Publication Date: 2025.01.16 TOKYO ELECTRON LTD
  • US20250022724A1 patent drawing
  • US20250022724A1 patent drawing
  • US20250022724A1 patent drawing

AI summary

A substrate support for use in a substrate processing apparatus includes: a base having an internal space; an electronic circuit board disposed in the internal space; a substrate supporting plate disposed on the base; and at least one temperature adjusting element disposed in the internal space, the at least one temperature adjusting element being configured to adjust a temperature of the electronic circuit board.