Circuitized Substrate Transversal Supply Module

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Solution Overview

Problem

Current circuitized substrates face challenges in providing sufficient capacitance for power supply stability due to limited integration of decoupling capacitors, which increases costs and degrades performance, especially in flip-chip electronic devices where capacitors are either small, integrated on the chip, or mounted on carriers with high line inductance and series resistance.

Innovation Solution

A circuitized substrate design featuring a supply module with conductive elements and insulating elements crossing transversally to house auxiliary components like capacitors close to the chip, reducing line inductance and series resistance, and allowing for high capacitance density without the need for special integration technologies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If capacitors are integrated on the chip, then capacitance is provided, but manufacturing complexity and cost increase due to special integration technologies

Engineering Contradiction:
ImprovecapacitanceVSAvoidintegration technology complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent extracts the capacitors from the chip itself and places them on the carrier substrate. This eliminates the need for complex deep trench integration technologies while maintaining capacitance functionality. The capacitors are mounted on the carrier surface and connected through conductive vias, simplifying the overall manufacturing process.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a carrier substrate as an intermediary between the chip and the external environment. The carrier hosts the capacitors and provides conductive vias for connection, acting as a mediator that simplifies both chip integration and external connectivity while reducing manufacturing complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If capacitors are mounted on the carrier, then capacitance is provided, but line inductance and series resistance increase due to distance from chip

Engineering Contradiction:
ImprovecapacitanceVSAvoidline inductance and series resistance
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent utilizes the vertical dimension by implementing through-via connections that extend perpendicular to the chip surface. This three-dimensional routing approach reduces the horizontal distance and inductance while maintaining capacitor functionality, effectively moving the connection path from a planar to a spatial dimension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Quantity of substance

If capacitors are mounted on the carrier, then capacitance is provided, but available mounting area is limited

Engineering Contradiction:
ImprovecapacitanceVSAvoidmounting area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent exploits the vertical space above the chip by mounting capacitors on the carrier surface and using through-via connections. This three-dimensional arrangement allows larger capacitors to be positioned closer to the chip without occupying additional planar area, effectively utilizing the Z-dimension to increase capacitance density.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10068839B2Circuitized substrate with electronic components mounted on transversal portion thereof
Publication Date: 2018.09.04 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US10068839B2 patent drawing
  • US10068839B2 patent drawing
  • US10068839B2 patent drawing

AI summary

A circuitized substrate for mounting at least one electronic component having a plurality of terminals. The circuitized substrate includes a first portion of electrical insulating material embedding a first electric circuit for coupling a first subset of the terminals. The first electric circuit including one or more patterned conductive layers of electrically conductive material extending parallel to a plane of the circuitized substrate. The circuitized substrate further includes a second portion of electrically conductive material. One or more insulating elements of electrical insulating material cross the second portion transversally to the plane to insulate a plurality of conductive elements thereof for coupling a second subset of the terminals. One or more auxiliary components of the electronic component are mounted on the second portion. Each auxiliary component having a first terminal and a second terminal coupled with a first one and a second one, respectively, of a pair of the conductive elements.