Substrate Treating Method for Particle Suppression

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Solution Overview

Problem

The generation of minute particles during the photo lithography process, which were previously overlooked due to low wettability and high viscosity of chemicals compared to solvents, leads to pattern defects and quality inspection challenges, making it difficult to suppress particle generation effectively.

Innovation Solution

A substrate treating method where a solvent is supplied to the center of the substrate while increasing its rotation speed, forming a solvent pool that expands to cover the entire surface, ensuring smooth and effective coverage and reducing particle formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the rotation speed of the substrate is rapidly increased after supplying solvent, then the solvent spreads quickly over the substrate surface, but minute particles are generated leading to pattern defects

Engineering Contradiction:
Improvesolvent spreading speedVSAvoidparticle generation
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The substrate rotation is divided into multiple stages with different rotation speeds. First, the substrate rotates at a first rotation speed to spread the solvent uniformly. Then, it transitions to a second rotation speed for subsequent processing. This periodic change in rotation speed prevents particle generation while ensuring complete solvent coverage.

Inventive Principle:
Principle #19Periodic action

2Ease of operation

If the solvent is supplied to the substrate at rest, then the solvent can be supplied uniformly, but the solvent does not spread effectively over the substrate surface

Engineering Contradiction:
Improvesolvent supply uniformityVSAvoidsolvent coverage area
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The substrate is rotated at a first rotation speed before and during the solvent supply process. This preliminary rotation creates centrifugal force that facilitates uniform solvent spreading across the substrate surface, combining the benefits of uniform supply and effective coverage.

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If chemicals with high viscosity and low wettability are used, then the chemical properties are maintained, but particle generation increases and quality inspection becomes difficult

Engineering Contradiction:
Improvechemical propertiesVSAvoidparticle generation
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The rotation speed parameter is changed in two stages: first at a lower speed for uniform chemical supply and then at a higher speed for complete spreading. This parameter optimization ensures that chemicals with high viscosity and low wettability are supplied uniformly while preventing particle generation, maintaining chemical stability without harmful effects.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively suppresses particle formation by ensuring uniform solvent coverage across the substrate surface, improving process quality and reducing defects in resist film formation.

Implementation Method 1

a rotation speed of the substrate increases slowly... the edge of the core of the solvent A contacts the substrate... the solvent A reaches the periphery edge E of the substrate

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS10698315B2Substrate treating method
Publication Date: 2020.06.30 SCREEN HOLDINGS CO LTD
  • US10698315B2 patent drawing
  • US10698315B2 patent drawing
  • US10698315B2 patent drawing

AI summary

Disclosed is a substrate treating method including a solvent supplying step of supplying a solvent to a center part of a substrate while increasing a rotation speed of the substrate. In the solvent supplying step, the solvent is successively supplied to the substrate until the solvent reaches a periphery edge of the substrate. With such a substrate treating method, the solvent is able to cover a substrate surface entirely with effective suppression of particles. In other words, a process of supplying the solvent to the substrate is performable with effectively improved quality.