Subsurface Injection Wings for Precise Soil Horizon Blending

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Solution Overview

Problem

Existing technologies lack an efficient and cost-effective system for targeted subsurface injection and blending of soil amendments below the root zone, failing to address the need for optimal irrigation management and soil health enhancement.

Innovation Solution

A sub-surface injection system equipped with AI-controlled, deployable wings and sensors for precise soil amendment delivery, capable of cutting through impediments and blending materials at various depths, including features like industrial diamond blades and Lidar technology for navigation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If surface spreading and mechanical blending is used to apply soil amendments, then amendment distribution is achieved, but surface disruption occurs and blending depth is limited to 30 cm

Engineering Contradiction:
Improveamendment distribution precisionVSAvoidsurface disruption
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the blending function from surface operations and relocates it to subsurface operations. The injection system delivers amendments directly to target depths (30-100 cm) below the surface, eliminating the need for surface spreading and mechanical blending that cause surface disruption.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transitions from two-dimensional surface spreading to three-dimensional subsurface injection. By injecting amendments at controlled depths and using radial dispensing through hollow shafts, the system achieves precise distribution in the vertical dimension without affecting the surface horizon.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If irrigation water is increased to maintain crop productivity, then crop yield is maintained, but water resource depletion increases and drought susceptibility rises

Engineering Contradiction:
Improvecrop yieldVSAvoidwater consumption
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent applies preliminary action by injecting water-retention amendments (biochar, organic matter) into the root zone before drought conditions occur. These amendments pre-condition the soil to retain moisture, ensuring water availability during dry periods without requiring increased irrigation inputs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the physical-chemical parameters of the soil by injecting organic and inorganic amendments that modify soil structure, increase porosity, and enhance water-holding capacity. This transforms the soil's ability to retain and supply water to crops, improving productivity while reducing water consumption.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If subsurface injection system with deployable wings is used, then targeted blending and horizon creation is achieved, but device complexity increases

Engineering Contradiction:
Improvesubsurface blending precisionVSAvoidinjection system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent segments the injection system into modular components: hollow shafts with lateral dispensing ports, deployable radial wings, and controllable injection mechanisms. Each segment performs a specific function (delivery, blending, distribution), allowing precise subsurface blending while managing complexity through modularity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs dynamic deployable wings that can be extended or retracted based on operational needs. The wings rotate and position themselves to create specific soil horizons or blend amendments radially, providing precise control over the blending process without requiring permanently complex mechanical structures.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables targeted subsurface blending and horizon creation, enhancing soil health, improving yield, and increasing water retention, while minimizing surface disruption and promoting eco-colonization.

Implementation Method 1

The wings are actuated by an electromagnet

Methodology Applied
Scientific EffectElectromagnetism: Electromagnet

Implementation Method 2

a plurality of industrial diamonds or blades to cut through sub-surface impediments

Methodology Applied
Scientific EffectAbrasion: Abrasion

Implementation Method 3

The wings integrate a plurality of sensors based on Lidar technology

Methodology Applied
Scientific EffectLidar: LIDAR

Implementation Method 4

A sub-surface injection system...capable of cutting through impediments and blending materials at various depths

Methodology Applied
Scientific EffectPressure-driven flow: Pressure Gradient

Implementation Method 5

blending materials at various depths...wings...to blend material within a smaller circumferential sub-surface soil horizon

Methodology Applied
Scientific EffectMechanical mixing: Stirring

Data Source

PatentUS12396383B2Sub-surface injection system for subsurface blending and horizon creation
Publication Date: 2025.08.26 SUB MERGENT TECHNOLOGIES INC
  • US12396383B2 patent drawing
  • US12396383B2 patent drawing
  • US12396383B2 patent drawing

AI summary

A sub-surface injection system for subsurface blending and horizon creation includes wings (105B, 519A, 511C, 513C, 519C), partially actuated mixing wings (205B, 309A, 411C, 419C, 511A, 519A, 511B, 513B, and 521B), an electromagnet, AI robot (1107C), lens (1205), computer (111C), a PLC (1105C), encoder (1305B), limit switch (1409B), and a GPS (1113C). The wings (105B) are actuated by the electromagnet. The wings (105B) include blades (911B, 913B, and 915B), the partially actuated mixing wings (513B) during descension and/or ascension, and industrial diamonds or blades to cut through sub-surface impediments. The wings (105B, 519A, 511C, 513C, 519C) are controlled by the A1 robot (1107C), the lens (1205), the computer (1111C), the PLC (1105C), the encoder (1305B), the limit switch (1409B), and the sensor. The wings (511C, 513C, 519C) exist within a below portion or an above portion of a hollow shaft drilling array and are individually controlled by one or more of the AI robot (1107C), lens (1205), computer (1111C), PLC (1105C), encoder (1305B), limit switch (1409B)}, and the sensor. The wings (511C) include a secondary deployable blade to enhance cutting or reaming through an impediment comprising clays and rack. The wings (519A) integrate sensors based on Lidar technology. The sensors receive commands and signals from the Al robot (1107C), the lens (1205), computer (1111C), PLC (1105C), encoder (13058), and the limit switch (1409B). The wings (105B, 519A. 511C, 513C, 519C) are deploved based on the data about soil type and amendment prescription received from the GPS (1113C).