Subsurface Optical Structures for Low-Energy Refractive Index Control

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Solution Overview

Problem

Existing treatments for optical aberrations such as astigmatism, myopia, hyperopia, spherical aberrations, coma, and trefoil are limited in efficiency and can cause damage to the eye due to high laser energy requirements for refractive index changes.

Innovation Solution

The use of femtosecond laser pulses to create subsurface optical structures with controlled refractive index variations in ophthalmic lenses, employing an enhanced phase-wrapped phase distribution to minimize laser energy and reduce damage, while providing effective optical corrections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If high laser energy is used to create refractive index changes in the lens material, then optical corrections can be achieved, but material damage is induced

Engineering Contradiction:
Improverefractive index controlVSAvoidmaterial damage
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent divides the optical structure into multiple discrete zones with different refractive index values (first limit refractive index and second limit refractive index). Each zone is formed by targeted laser pulses that create distinct refractive index modifications without excessive energy accumulation, thereby achieving precise optical correction while minimizing material damage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different refractive index values to different spatial locations within the lens material. By creating zones with specific refractive index characteristics (first limit vs. second limit) in different sections of the optical structure, the patent achieves localized optical properties that correct aberrations while controlling laser energy deposition to prevent damage.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If conventional phase scaling approach is used to form subsurface optical structure, then refractive index distribution can be achieved, but more laser pulses and higher laser energy are required

Engineering Contradiction:
Improverefractive index distributionVSAvoidlaser energy
Core Design Contradiction:
Manufacturing precisionVSUse of energy by moving object

Solution Approach 1:

The patent employs an enhanced phase-wrapped phase distribution that optimizes the refractive index parameter distribution within the optical structure. By using discrete refractive index values (first limit and second limit) rather than continuous scaling, the patent achieves the desired optical phase correction with fewer laser pulses and reduced total laser energy input.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates zones with refractive indexes equal to the first limit refractive index over specific sections where the inner and outer perimeters are separated by at least 0.050 mm. This partial action approach, where only specific zones receive maximum laser treatment, reduces the total number of pulses and energy required compared to treating the entire optical structure uniformly.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves improved optical corrections with reduced laser energy, minimizing material damage and requiring fewer laser pulses, thus enhancing diffraction efficiency and modulation transfer function.

Implementation Method 1

subsurface refractive index variations are formed via focusing femtosecond duration laser pulses onto a targeted sequence of subsurface volumes of an ophthalmic lens

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Data Source

PatentUS12449675B2Subsurface optical structure with enhanced distribution of refractive index values
Publication Date: 2025.10.21 CLERIO VISION INC
  • US12449675B2 patent drawing
  • US12449675B2 patent drawing
  • US12449675B2 patent drawing

AI summary

Ophthalmic lenses and related methods employ subsurface optical structures with enhanced refractive index distributions. An ophthalmic lens includes a lens body and a subsurface optical structure within the lens body. Sub-volumes of the optical structure have refractive indexes that vary spatially between a first limit refractive index for the optical structure and a second limit refractive index for the optical structure. The refractive indexes are equal to the first limit refractive index for the optical structure over a first section of the optical structure. The refractive indexes are equal to the second limit refractive index for the optical structure over a second section of the optical structure.