Subterranean Channel for Subsea Hydrate Prevention

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Solution Overview

Problem

The formation of hydrates and wax deposits in subsea oil and gas wells poses challenges for hydrocarbon flow, leading to costly mitigation measures like inhibitor injection and insulation, which are inefficient and can result in production shutdowns and environmental risks, especially in deep-sea fields where hydrate formation is exacerbated by temperature and pressure conditions.

Innovation Solution

Creating subterranean channels between adjacent wells to harness latent heat from the sub-soil, preventing hydrate formation and wax deposits, while also facilitating the drilling of relief wells for emergency access, using tunnel boring machines or directional drilling to connect wells and subsea units, and circulating seawater to regulate temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If inhibitor injection (e.g., MEG) is used to prevent hydrate formation, then hydrate prevention is improved, but cost and operational complexity increase due to injection and extraction requirements

Engineering Contradiction:
Improvehydrate preventionVSAvoidinjection and extraction system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the hydrate prevention function from the complex chemical injection system and relocates it to the subterranean channel environment, where the natural geothermal heat provides temperature maintenance without requiring chemical inhibitors

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The subterranean channel utilizes the natural geothermal heat from the earth's interior to automatically maintain hydrocarbon temperature above hydrate formation thresholds, eliminating the need for external chemical injection systems

Inventive Principle:
Principle #25Self-service

2Reliability

If insulation materials are applied to subsea wellhead equipment and pipelines, then hydrate prevention is improved, but cost and reliability decrease due to potential cold spots from insufficient coverage

Engineering Contradiction:
Improvehydrate preventionVSAvoidinsulation coverage requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the insulation system entirely and replaces it with subterranean channel placement that utilizes natural geothermal heat, eliminating the cold spot problem inherent in insulation coverage

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The subterranean channel acts as an intermediary heat transfer medium, allowing geothermal heat to reach the hydrocarbons through the channel walls without requiring insulating materials on external surfaces

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If electrical heating systems are installed on pipelines, then hydrate prevention is improved, but cost and energy consumption increase

Engineering Contradiction:
Improvehydrate preventionVSAvoidheating energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent converts the naturally occurring geothermal heat from the earth's interior, which would otherwise be wasted heat, into a useful heating source for preventing hydrate formation in subterranean channels

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The system uses free, naturally occurring geothermal heat to provide temperature maintenance, eliminating the need for energy-consuming electrical heating systems

Inventive Principle:
Principle #25Self-service

4Adaptability or versatility

If subsea Wells are drilled from heavy steel structures (templates), then well placement is constrained, but the sequence and timing of drilling activities is restricted

Engineering Contradiction:
Improvewell placement flexibilityVSAvoiddrilling sequence and timing
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent extracts the well placement function from the heavy steel template structure and enables direct drilling from the seabed through subterranean channels, eliminating the need for complex template installations and allowing greater freedom in drilling sequences

Inventive Principle:
Principle #2Taking out (Extraction)

5Ease of operation

If Rigid Well Jumpers are fabricated and installed subsea, then connection between wells and manifolds is achieved, but fabrication and installation difficulty increase

Engineering Contradiction:
Improvewell connectionVSAvoidfabrication and installation
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent removes the Rigid Well Jumper component entirely and replaces it with flexible hose connections and subterranean channel pathways, eliminating the need for complex rigid fabrication and precision subsea installation

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the risk of hydrate-related shutdowns, lowers costs by minimizing inhibitor use and insulation needs, allows for more flexible well placement, and enables rapid relief well access, enhancing safety and operational efficiency in subsea production systems.

Implementation Method 1

locating the Subterranean Channels at a depth wherein the latent heat in the sub-soil is capable of preventing the formation of hydrates and/or wax

Methodology Applied
Scientific EffectLatent heat: Latent Heat

Implementation Method 2

circulating seawater to regulate temperature

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9388668B2Subterranean channel for transporting a hydrocarbon for prevention of hydrates and provision of a relief well
Publication Date: 2016.07.12 MCANALLY ROBERT FRANCIS
  • US9388668B2 patent drawing
  • US9388668B2 patent drawing
  • US9388668B2 patent drawing

AI summary

There is herein described the prevention of hydrates and the provision of a Relief Well in an oil and gas Well. More particularly, there is described the prevention of hydrates in an oil and gas Well by utilizing the latent heat in the sub-soil and providing Subterranean Channels to facilitate the provision of Relief Well access.