Subwavelength Grating Optical Antenna for Narrow OPA Beam Divergence

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Solution Overview

Problem

Current optical phased arrays face challenges in achieving small diffraction divergence angles, high emission efficiency, large steering ranges, and high steering speeds due to limitations in grating length and fabrication complexity, particularly in silicon-on-insulator platforms with high refractive index contrast.

Innovation Solution

The use of an ultra-long subwavelength grating structure with a top and bottom material stack, featuring a strip waveguide and subwavelength blocks within the evanescent field, allows for increased grating length and reduced diffraction divergence by controlling near-field distribution and simplifying the fabrication process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the grating length is increased to reduce diffraction divergence angle, then the diffraction divergence angle is reduced, but the fabrication complexity and cost increase

Engineering Contradiction:
Improvegrating lengthVSAvoidfabrication complexity
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The grating structure is divided into multiple layers (top cladding layer, waveguide layer, bottom cladding layer) with different materials and functions. This segmentation allows each layer to be optimized independently, enabling long grating length without proportionally increasing fabrication complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a planar grating structure to a three-dimensional multi-layer structure with vertical stacking. By utilizing the vertical dimension, the grating achieves extended effective length while maintaining manageable fabrication complexity through standardized layer deposition processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of stationary object

If shallow grating or sidewall corrugated grating is used to reduce grating strength, then the grating length can be increased, but the fabrication process requirements increase

Engineering Contradiction:
Improvegrating lengthVSAvoidfabrication process requirements
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

The patent systematically varies multiple parameters including etching depth (50-200nm for top layer, 100-300nm for bottom layer), grating period (200-500nm), and duty cycle (30-70%) to optimize the balance between grating strength and length. This parameter optimization enables long grating length with relaxed fabrication precision requirements.

Inventive Principle:
Principle #35Parameter changes

3Length of stationary object

If multilayer grating is used to separate gratings and waveguides vertically, then the grating length can be increased, but the fabrication complexity and cost increase

Engineering Contradiction:
Improvegrating lengthVSAvoidfabrication complexity
Core Design Contradiction:
Length of stationary objectVSEase of manufacture

Solution Approach 1:

The multi-layer structure serves multiple functions simultaneously: the top cladding layer provides optical confinement and grating modulation, the waveguide layer guides light propagation, and the bottom cladding layer provides additional confinement and mechanical support. This multi-functionality justifies the increased fabrication steps by delivering superior optical performance and longer grating length.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the creation of millimeter-length gratings with reduced far-field divergence angles and simpler manufacturing, enhancing the performance of optical phased arrays in applications like LiDAR and free-space optical communication.

Implementation Method 1

subwavelength blocks are placed within the evanescent field of the strip waveguide to form the grating structure

Methodology Applied
Scientific EffectEvanescent field:

Implementation Method 2

the effective length of the grating can be greatly increased. By adjusting the size and position of the subwavelength blocks in different periods, uniform or arbitrary shape near field distribution can be generated

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS11940560B2Ultra-long subwavelength grating based optical antenna for optical phased array
Publication Date: 2024.03.26 HARBIN INST OF TECH SHENZHEN GRADUATE SCHOOL
  • US11940560B2 patent drawing
  • US11940560B2 patent drawing
  • US11940560B2 patent drawing

AI summary

An ultra-long sub-wavelength grating as an optical antenna for optical phased arrays includes a top structure and a bottom structure which are vertically stacked. The bottom structure is made of a material with a refractive index lower than a refractive index of the top structure. The top structure is made of a material with a refractive index higher than that of the bottom structure. A strip waveguide is disposed in the middle of the top structure. subwavelength blocks are disposed periodically on two sides of the straight strip waveguides. The invention has the following beneficial effects. The structure could increase the effective length of the grating; uniform near field distribution can be achieved by controlling the positions of the subwavelength blocks. The structure is simpler with lower fabrication requirements and lower cost.