Suction Canister Lid With Ball Float Valve And Replaceable Filter

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Solution Overview

Problem

Current medical suction and aspiration devices lack effective isolation of suctioned fluids from the vacuum source, risking fluid entry into the pump and operator exposure.

Innovation Solution

A lid assembly with a ball float valve and replaceable filter cartridge that constricts fluid flow when wet, preventing fluid entry into the vacuum source by blocking the inlet when the canister is full, utilizing a combination of a hollow cylindrical structure, slots, and absorbent valve to ensure fluid containment within the canister.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a simple canister design is used, then manufacturing cost is reduced, but fluid isolation from the vacuum source is compromised

Engineering Contradiction:
Improvemanufacturing costVSAvoidfluid isolation
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The canister is divided into separate functional components: a reusable canister body and a replaceable filter cartridge. The filter cartridge contains the filtering mechanism and can be independently replaced when contaminated, while the canister body remains. This segmentation allows the simple, cost-effective canister design to maintain reliable fluid isolation through the replaceable filter component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A filter cartridge acts as an intermediary component between the canister interior and the vacuum source connection. This intermediary element provides the necessary filtering and isolation functions, protecting the vacuum source from fluids while allowing the canister itself to remain a simple, easy-to-manufacture container.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a filter system is added to isolate fluids, then fluid isolation is improved, but device complexity increases

Engineering Contradiction:
Improvefluid isolationVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The filtering system is segmented into a modular filter cartridge that can be independently installed and removed. This segmentation reduces overall device complexity by allowing the filter to be a separate, standardized component rather than an integrated complex system, while still providing reliable fluid isolation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The filter cartridge is designed as a disposable or easily replaceable component that is discarded after use and replaced with a fresh one. This approach simplifies the overall device design by eliminating the need for complex cleaning mechanisms or maintenance systems, while ensuring continuous reliable fluid isolation through fresh filters.

Inventive Principle:
Principle #34Discarding and recovering

3Difficulty of detecting and measuring

If the canister is made transparent for monitoring, then fluid level detection is improved, but manufacturing cost increases

Engineering Contradiction:
Improvefluid level detectionVSAvoidmanufacturing cost
Core Design Contradiction:
Difficulty of detecting and measuringVSEase of manufacture

Solution Approach 1:

The canister incorporates visual indicators such as color-coded markings or transparent sections with graduated measurements that change appearance based on fluid level. This allows effective fluid level detection without requiring the entire canister to be made from expensive transparent materials, thus maintaining ease of manufacture while improving detectability.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively isolates suctioned fluids from the vacuum source, preventing fluid entry into the pump and minimizing operator exposure, while allowing for easy cleaning and reuse of the canister and lid components.

Implementation Method 1

A lid assembly for a suction canister comprises: a lid body, having a lip defined therein for engagement with a canister; a hollow cylindrical structure, having a top portion extending above a top surface of the lid and a bottom portion extending below a bottom surface of the lid, such that the bottom portion of the cylindrical structure will contact fluid collected in a canister to which it is attached when the canister is nearly full

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

An absorbent valve which constricts the flow of air and fluids when wet, is disposed within the filter cartridge to prevent fluid flow through the vacuum source

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentEP2925379B1Suction canister having a replaceable filter cartridge
Publication Date: 2019.10.09 DEVILBISS HEALTHCARE LLC
  • EP2925379B1 patent drawingFigure 1
  • EP2925379B1 patent drawingFigure 2
  • EP2925379B1 patent drawingFigure 3

AI summary

A canister assembly for use with a medical suction or aspiration device having a ball float assembly defined in the lid. The lid accepts a replaceable filter cartridge containing a filter element. The ball float engages the replaceable filter cartridge when the canister is near full. This invention relates in general to canisters. More specifically, the invention is directed to canisters for use with a medical suction or aspirator device for the collection of fluids during medical procedures.