Suction Device Internal Cooling Duct to Reduce Loss and Contamination

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Solution Overview

Problem

Conventional suction devices face inefficiencies in cooling their components due to the use of external ambient air, which leads to high losses and potential contamination, as well as inadequate cooling access for components like electronics and power cables, resulting in potential damage and failure.

Innovation Solution

A suction device design that draws cooling air from its internal space and directs it through a duct past the components to be cooled, minimizing the distance cooling air travels and reducing contamination risks, with preferred arrangements such as sloping ducts and secure component holders to enhance cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If cooling air is drawn from the environment of the suction device, then cooling air can be supplied to components, but long feed ducts are required resulting in high losses and potential contamination

Engineering Contradiction:
Improvecooling effectivenessVSAvoidcooling losses
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

Instead of drawing cooling air from the external environment into the housing, the patent inverts the approach by extracting cooling air from the interior space of the housing where hot air accumulates. This reverse flow direction eliminates the need for long external feed ducts, reduces cooling losses, and prevents contamination from external air sources.

Inventive Principle:
Principle #13The other way round (Inversion)

2Temperature

If cooling air is drawn from the environment of the suction device, then cooling air can be supplied to components, but dust or dirt may enter the interior of the suction device

Engineering Contradiction:
Improvecooling effectivenessVSAvoidcontamination
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent creates a controlled internal atmosphere by circulating air within the housing rather than introducing external air. The cooling air is drawn from the interior space where it is already contained, forming a closed-loop system that prevents dust and dirt from the external environment from entering and contaminating sensitive components.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Volume of stationary object

If suction device components are arranged within the housing in close proximity, then space is optimized, but access for cooling air is poor or inadequate

Engineering Contradiction:
Improvehousing space utilizationVSAvoidcooling access
Core Design Contradiction:
Volume of stationary objectVSTemperature

Solution Approach 1:

The patent segments the housing interior into distinct cooling zones with dedicated extraction points positioned near heat-generating components. By dividing the cooling function into multiple localized extraction points rather than relying on a single general circulation system, adequate cooling access is achieved even with components arranged in close proximity within the compact housing.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides effective and efficient cooling with reduced losses and contamination risks, allowing for the use of smaller, thinner cables and minimizing temperature-related failures in electrical components.

Implementation Method 1

a suction device having a duct (12) for supplying cooling air (14) for at least one component (16) of the suction device, wherein the at least one component (16) of the suction device is arranged within a housing (18) of the suction device

Methodology Applied
Scientific EffectHeat transfer: Convection

Data Source

PatentUS20240407616A1Suction device having a cooling duct and method for operat-ing the suction device
Publication Date: 2024.12.12 HILTI AG
  • US20240407616A1 patent drawing

AI summary

A suction device having a duct for supplying cooling air for at least one component of the suction device, wherein the at least one component of the suction device is arranged within a housing of the suction device. The duct is designed in such a way that cooling air is drawn in from an interior space of the housing of the suction device and is led past the at least one component of the suction device. It is thereby possible to provide a cooling duct that has a particularly short loss distance, over which the cooling air can be led past the at least one component of the suction device with a minimum loss of cooling capacity. In this way, particularly effective cooling of the at least one component of the suction device can be brought about. A method for operating such a suction device is also provided, by which optimum cooling of the at least one component of the suction device can be made possible.