Suction device with a cooling channel and method for operating the suction device

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Solution Overview

Problem

Conventional suction devices face inefficiencies in cooling their components due to long external air supply paths, which lead to heat-related failures and contamination risks, especially for electrical and power cables.

Innovation Solution

A suction device with a channel that draws cooling air from its interior and directs it past components, minimizing the cooling path length and reducing contamination risks, using a cooling channel that can be inclined to enhance heat exchange and cable cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If cooling air is drawn from the area surrounding the vacuum cleaner, then cooling air supply is simple, but the cooling path becomes long causing heat losses and contamination risks

Engineering Contradiction:
Improvecooling air supply simplicityVSAvoidcooling power loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The invention extracts the cooling air intake function from the external environment and relocates it to the interior of the housing. By creating an internal cooling air circulation system, the patent eliminates the need for long external supply ducts while maintaining effective cooling, thus resolving the contradiction between manufacturing simplicity and cooling efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary structure - the cooling air duct system within the housing - that mediates between the cooling components and the ambient air. This internal duct system serves as an intermediate cooling air source, reducing the path length and preventing contamination while maintaining the cooling function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If cooling air is drawn from the area surrounding the vacuum cleaner, then cooling air supply is simple, but dust or dirt can enter the interior of the vacuum cleaner

Engineering Contradiction:
Improvecooling air supply simplicityVSAvoidcontamination risk
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The invention extracts the cooling air intake function from the external environment and relocates it to the interior of the housing. By creating an internal cooling air circulation system, the patent eliminates the need for long external supply ducts while maintaining effective cooling, thus resolving the contradiction between manufacturing simplicity and cooling efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a controlled internal environment within the housing that serves as a relatively clean atmosphere for cooling air intake. By utilizing the interior space as the cooling air source, the system avoids direct exposure to contaminated external air, thereby reducing dust and dirt entry risks.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Volume of moving object

If components are located within the vacuum cleaner housing, then the vacuum cleaner structure is compact, but components are poorly reached by cooling air

Engineering Contradiction:
Improvehousing compactnessVSAvoidcooling effectiveness
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent segments the housing interior into different zones, creating dedicated cooling channels and pathways that deliver cooling air directly to components located within the compact housing. This segmentation allows effective cooling distribution throughout the compact structure without compromising component accessibility to cooling air.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes three-dimensional space within the housing by creating vertical and horizontal cooling channels, and by orienting components at different angles and positions. This dimensional approach ensures that cooling air reaches all components effectively within the compact housing volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides effective and efficient cooling with reduced energy losses and contamination risks, allowing for the use of smaller, thinner cables and minimizing temperature-related failures.

Implementation Method 1

cooling air is sucked in from an interior of the housing of the suction device and guided past the at least one component of the suction device

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentEP4477122A1Suction device with a cooling channel and method for operating the suction device
Publication Date: 2024.12.18 HILTI AG
  • EP4477122A1 patent drawingFigure 1
  • EP4477122A1 patent drawing
  • EP4477122A1 patent drawing

AI summary

The present invention relates to a suction device with a channel for supplying cooling air to at least one component of the suction device, wherein the at least one component of the suction device is arranged within a housing of the suction device. The channel is designed such that cooling air is drawn in from an interior space of the housing of the suction device and passed by the at least one component of the suction device. This allows for a cooling channel with a particularly short loss path, through which the cooling air can be passed by the at least one component of the suction device with minimal loss of cooling capacity. In this way, particularly effective cooling of the at least one component of the suction device can be achieved. In a second aspect, the invention relates to a method for operating such a suction device, which enables optimal cooling of the at least one component of the suction device.