Suction Device Ejection Mechanism for Single-Handed Clog Clearing

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Solution Overview

Problem

Surgical suction devices often clog with hard materials like bone fragments, requiring additional hands to operate ejection wires for clearing, which is inconvenient and inefficient.

Innovation Solution

A suction device with a shorter ejection wire travel length (≤4 cm) and a knob placement on the side opposite the suction tube bend, allowing single-handed operation, along with anti-clog mechanisms like a 'choke point' and lateral openings to prevent clogs and facilitate debris removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the ejection wire channel extends fully through the suction tube to clear clogs, then the clearing capability is improved, but the device requires two hands to operate and becomes less convenient

Engineering Contradiction:
Improveclog clearing capabilityVSAvoidsingle-handed operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The ejection wire channel is nested within the suction tube wall, with the wire exit opening positioned at the distal end of the suction tube. This nested configuration allows the ejection wire to reach the tip opening while keeping the control knob accessible near the handle, enabling single-handed operation while maintaining effective clog clearing capability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The ejection wire channel extends through the wall thickness of the suction tube rather than running parallel to the tube axis. This dimensional change allows the wire to reach the distal tip while keeping the control mechanism accessible at the proximal handle area, resolving the contradiction between reach and accessibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the suction tube has a straight configuration, then the structure is simple, but the device cannot effectively reach or clear clogs in curved anatomical passages

Engineering Contradiction:
Improvesuction tube structureVSAvoidability to clear clogs in curved passages
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The suction tube is divided into multiple sections with different bend angles, creating a segmented curved configuration. This segmentation allows the tube to navigate curved anatomical passages while maintaining structural simplicity in each individual section.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The suction tube incorporates curved bends rather than straight or angular configurations. This curvature allows the device to follow the natural contours of anatomical passages, improving adaptability while maintaining structural simplicity through smooth continuous curves.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Reliability

If the ejection wire knob has a long travel range, then the wire can clear deeper clogs, but the knob becomes difficult to operate with one hand

Engineering Contradiction:
Improvedeep clog clearingVSAvoidknob operability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The ejection wire channel is positioned within the wall thickness of the suction tube, allowing the wire to achieve sufficient travel distance to clear deep clogs while the knob remains positioned within easy reach at the handle. This spatial arrangement in the wall dimension resolves the contradiction between travel range and accessibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and single-handed operation of the ejection wire for clearing clogs, reducing the risk of clogs and improving surgical efficiency, particularly in orthopedic surgeries.

Implementation Method 1

a suction tube having a suction opening at a distal end of the suction apparatus and having an interior defining a tubular suction channel for the removal of debris through suction at the suction opening

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS20240115791A1Suction Device With Improved Ejection Mechanism
Publication Date: 2024.04.11 CARILION CLINIC
  • US20240115791A1 patent drawing
  • US20240115791A1 patent drawing
  • US20240115791A1 patent drawing

AI summary

A suction device is provided that includes a clearance mechanism that includes features that may facilitate its use by the surgeon with a single hand, thereby freeing up the other hand during a surgical operation.