Suction Holding Member Regulating Sheet Position During Joining

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing sheet delivery systems face challenges in maintaining the holding position of a sheet with respect to a suction holding member during movement, leading to potential changes in tension and inaccurate joining of sheets between original material rolls.

Innovation Solution

A sheet delivery system that includes a suction holding member with a regulating mechanism to maintain the sheet's position, a moving mechanism to apply tension, and a controller to manage the movement and joining process, ensuring the sheet is properly aligned and joined without changing its holding position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the suction holding member moves toward the delivery-side original material roll to join sheets, then the joining operation can be performed, but slack is created on the sheet between the suction holding member and the standby-side original material roll causing the holding position to change

Engineering Contradiction:
Improvejoining operationVSAvoidholding position accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent applies the dynamics principle by making the suction holding member movable toward the delivery-side original material roll while maintaining dynamic control of the sheet tension. The system dynamically adjusts the holding force and position to accommodate the movement without losing precision, allowing the joining operation to proceed while maintaining accurate holding position through controlled dynamic interaction between the suction member and sheet material.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback control by monitoring the holding position of the sheet on the suction holding member during movement and adjusting the suction force or position accordingly. This feedback mechanism detects changes in holding position caused by slack and compensates for them, ensuring that the joining operation maintains manufacturing precision throughout the movement process.

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If tension is applied to the sheet between the suction holding member and the standby-side original material roll during movement, then the sheet can be joined accurately, but the holding position of the sheet with respect to the suction holding member changes

Engineering Contradiction:
Improvejoining accuracyVSAvoidholding position measurement
Core Design Contradiction:
Manufacturing precisionVSMeasurement precision

Solution Approach 1:

The patent uses an intermediary mechanism between the suction holding member and the sheet to manage the tension application. This intermediary element (such as a guiding structure or tensioning device) transfers the tension force while maintaining a stable reference point for measuring the holding position, allowing accurate joining without disrupting the measurement system's ability to track position changes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent resolves the measurement conflict by introducing another dimension to the control system - either by adding a second measurement axis or by controlling tension application in a temporal sequence that separates the measurement and tensioning operations. This dimensional approach allows the system to maintain holding position measurement accuracy while still applying the necessary tension for joining accuracy.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents changes in the sheet's holding position during suction member movement, ensuring accurate joining and tension application, thereby maintaining consistent sheet delivery and reducing slack issues.

Implementation Method 1

a suction holding member configured to hold the end section of the sheet of the standby-side original material roll by suctioning the end section

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentEP3150527B1Sheet delivery system and sheet delivery method using same
Publication Date: 2022.03.09 ZUIKO CORP
  • EP3150527B1 patent drawingFigure 1
  • EP3150527B1 patent drawingFigure 2
  • EP3150527B1 patent drawingFigure 3

AI summary

An object of the present invention is to prevent a holding position of a sheet with respect to a suction holding member from changing during a movement of the suction holding member. A joining unit (8) includes: a suction holding member (33) having a suction surface (33d) configured to suction an end section of a sheet (W) of a standby-side roll (R2); a moving mechanism configured to move the suction surface (33d) toward an intermediate section of a sheet of a delivery-side original material roll (R1) along a path set in advance so that tension is applied to the sheet (W); and a regulating mechanism that is configured to switch between a regulated state in which a movement of the end section of the sheet with respect to the suction holding member (33) due to the tension is regulated and an allowable state in which the movement of the end section of the sheet (W) with respect to the suction holding member (33) is allowed. The controller (70) switches the regulating mechanism to the regulated state during the movement of the suction surface (33d) toward the intermediate section of the sheet (W) of the delivery-side original material roll (R1).