Suction nozzle for a hard surface cleaning device and hard surface cleaning device with a suction nozzle of this type

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Solution Overview

Problem

Existing suction nozzles for portable hard surface cleaning devices are costly to produce and assemble, primarily due to the need for a separate latching element and additional air-guiding parts.

Innovation Solution

The suction nozzle integrates the latching element into the first housing half-shell as an elastically deformable spring tongue, eliminating the need for a separate latching element and air-guiding parts, and uses a combination of hard and elastomeric components to form a one-piece injection molded part with a spring tongue and latching projection for secure attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate latching element and air-guiding part are used, then reliable latching and suction channel formation are achieved, but manufacturing and assembly costs increase

Engineering Contradiction:
Improvelatching reliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The latching element and air-guiding part are merged into the housing half-shells themselves. The first housing half-shell integrates the latching element as an elastically deformable wall section, while the housing half-shells directly form the suction channel between them, eliminating the need for separate air-guiding parts.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing half-shells serve multiple functions: they provide structural support, form the suction channel, and incorporate the latching mechanism. The first housing half-shell's elastically deformable wall section acts as both a structural component and a latching element, achieving multi-functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a separate latching element is used, then secure attachment is achieved, but assembly complexity and cost increase

Engineering Contradiction:
Improveattachment securityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The latching element is merged into the first housing half-shell as an integrated elastically deformable wall section, eliminating the need for separate latching components and simplifying assembly operations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The elastically deformable wall section automatically performs the latching function through its own deformation and recovery, without requiring additional latching mechanisms or complex assembly procedures. The spring tongue's elastic properties enable self-latching.

Inventive Principle:
Principle #25Self-service

3Reliability

If an additional air-guiding part is used, then suction channel definition is improved, but component quantity and cost increase

Engineering Contradiction:
Improvesuction channel formationVSAvoidcomponent quantity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The suction channel is formed directly by the spatial arrangement of the housing half-shells themselves, eliminating the need for separate air-guiding parts. The housing structure serves dual purposes as both structural support and flow guidance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing half-shells serve multiple functions including structural support, sealing, and suction channel formation. This multi-functionality reduces the total component quantity while maintaining reliable suction channel definition.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces manufacturing and assembly costs while ensuring secure attachment and preventing liquid and suction air leakage, enhancing the nozzle's cost-effectiveness and functionality.

Implementation Method 1

a spring tongue (138), which forms an elastically deformable wall section (139) of the suction channel (80)

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a vacuum source (14) can be connected to the suction channel end section (30) in order to form a suction flow

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentEP3393319B1Suction nozzle for a hard surface cleaning device and hard surface cleaning device with a suction nozzle of this type
Publication Date: 2020.04.22 ALFRED KARCHER SE & CO KG
  • EP3393319B1 patent drawingFigure 1
  • EP3393319B1 patent drawingFigure 2
  • EP3393319B1 patent drawingFigure 3

AI summary

A suction nozzle (32) is provided for a portable hard surface cleaning device (10) for removing and suctioning up fluid from a hard surface, in particular from a windowpane, comprising a suction nozzle housing (77) with a first and a second housing half-shell (76, 78), and with a suction opening (82) on which at least one flexible wiper lip (92, 94) is arranged and to which a suction channel (80) connects which extends up to a suction channel end section (30), wherein a vacuum source can be connected to the suction channel end section (30) for establishing a suction flow, and wherein an engaging element (136) is arranged on the suction channel end section (30). To further develop the suction nozzle (32) in such a way that it can be produced more cost-effectively, the first housing half-shell (76) has an elastically deformable wall section (139) which forms the engaging element (136).