Suction Sorting System for Medium Large Logistics Objects

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Solution Overview

Problem

Existing sorting apparatuses face difficulties in efficiently sorting medium- and large-sized logistics objects, often requiring manual handling due to limitations in cross-belt sorters, leading to low sorting efficiency.

Innovation Solution

A system comprising a sorting apparatus with a conveyor, chute, and sorting platform, along with a transportation apparatus and output apparatus, which automatically conveys and sorts logistics objects through chutes, determines package consolidation containers, and coordinates logistics processing to enhance efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If cross-belt sorter is used for sorting logistics objects, then sorting automation is achieved, but medium- and large-sized logistics objects cannot be sorted

Engineering Contradiction:
Improvesorting automationVSAvoidsorting capability for medium- and large-sized objects
Core Design Contradiction:
Extent of automationVSAdaptability or versatility

Solution Approach 1:

The patent replaces the cross-belt mechanical sorting system with a suction-based sorting mechanism. The suction sorting apparatus uses airflow fields generated by suction devices to capture and transport logistics objects, eliminating the mechanical contact limitations of cross-belt sorters. This allows automated sorting of medium- and large-sized objects that cannot be handled by traditional mechanical systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental operating parameter from mechanical force to aerodynamic force (suction). By using controlled air flows and pressure differentials, the system can adapt to various sizes and weights of logistics objects, providing versatility while maintaining automation. The suction force can be dynamically adjusted to handle different object characteristics.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If medium- and large-sized logistics objects are sorted manually, then sorting capability is achieved, but sorting efficiency is low

Engineering Contradiction:
Improvesorting capability for medium- and large-sized objectsVSAvoidsorting efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The suction sorting apparatus enables logistics objects to be automatically captured and directed to appropriate destinations without human intervention. The system self-regulates by using suction forces to pick up objects, transport them through the air, and deposit them at target locations, achieving both high capability for large objects and high efficiency simultaneously.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual mechanical handling is replaced with an automated aerodynamic system. The suction-based mechanism automatically detects, captures, and transports medium- and large-sized logistics objects, eliminating the need for manual sorting while maintaining the ability to handle various object sizes and significantly improving sorting efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If automated sorting system is implemented, then sorting speed is improved, but system complexity increases

Engineering Contradiction:
Improvesorting speedVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent extracts the sorting function from complex mechanical assemblies and implements it through a streamlined suction-based system. By removing unnecessary mechanical components and using aerodynamic principles, the system achieves high sorting speed with reduced complexity. The core sorting action is simplified to suction, transport, and release operations.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces air flow as an intermediary medium between the sorting mechanism and logistics objects. This intermediary approach simplifies the direct mechanical interaction, allowing for faster and more flexible sorting operations. The air cushion and suction fields serve as mediators that enable rapid object manipulation without complex mechanical linkages.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables automated sorting and packaging of medium- and large-sized logistics objects, improving processing efficiency by automatically determining package consolidation containers and reducing manual labor, thereby increasing sorting speed and accuracy.

Implementation Method 1

the logistics object conveyor conveys a logistics object and moves the logistics object into the sorting platform through the chute

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS12172849B2System and method for processing logistic object, and sorting apparatus
Publication Date: 2024.12.24 CAINIAO SMART LOGISTICS HLDG LTD
  • US12172849B2 patent drawing
  • US12172849B2 patent drawing
  • US12172849B2 patent drawing

AI summary

A system for processing a logistic object, comprising: a sorting apparatus, a transportation apparatus, and an output apparatus. The sorting apparatus comprises: a logistic object conveyor, at least one chute, and at least one sorting platform. The logistic object conveyor is connected to one end of the at least one sliding chute, and the other end of each chute is connected to one sorting platform. The transportation apparatus comprises a supporting assembly. The output apparatus comprises an output apparatus body and a control device. Also provided are a sorting apparatus and a method for processing a logistic object. The system for processing a logistic object can automatically implement the sorting of logistic objects to complete the packaging processing of the logistic objects, thereby improving the logistic processing efficiency.