Alcohol-Reduced Beer Fermentation with Sugar-Retaining Yeast

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Solution Overview

Problem

Existing low- or zero alcohol beers suffer from overpowering worty flavors and unbalanced taste due to high aldehyde levels and unfermented malt sugars, leading to reduced drinkability and a lack of matching organoleptic characteristics of conventional beer.

Innovation Solution

A method involving the use of a specific yeast strain, such as Saccharomyces cerevisiae or S. eubayanus, with reduced decarboxylation activity and inability to convert hexoses and trisaccharides into ethanol, combined with premature fermentation halt and yeast removal, to produce an alcohol-reduced beer with improved sweet/sour ratio and organoleptic characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If de-alcoholisation is performed on regular beer to remove ethanol, then alcohol content is reduced, but flavor components are lost resulting in flat flavor

Engineering Contradiction:
Improvealcohol contentVSAvoidflavor deprivation
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by conducting fermentation at restricted alcohol levels from the outset rather than de-alcoholizing after full fermentation. The yeast strain is selected to ferment sugars to limited alcohol production while preserving flavor compounds, avoiding the need for post-fermentation de-alcoholisation that would strip flavor components.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the fermentation parameters by controlling alcohol production levels through yeast strain selection and fermentation conditions. By adjusting fermentation to stop at low alcohol levels (0.5-2.0% ABV) rather than completing full fermentation, the process preserves flavor compounds while achieving low alcohol content, eliminating the need for subsequent de-alcoholisation.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If cold contact fermentation is used to reduce alcohol production, then ethanol formation is minimized, but aldehyde content increases causing worty flavor

Engineering Contradiction:
Improvealcohol contentVSAvoidworty flavor
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by optimizing fermentation temperature and duration to balance alcohol production and aldehyde formation. By controlling fermentation to proceed long enough to convert aldehydes to醇 compounds while stopping before excessive alcohol accumulation, the process achieves low alcohol content without the worty flavor problem of cold contact fermentation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent ensures continuity of useful action by maintaining fermentation long enough to convert harmful aldehydes into desirable flavor compounds. The fermentation process is extended sufficiently to complete aldehyde transformation while being controlled to prevent excessive alcohol production, achieving both low alcohol content and clean flavor profile.

Inventive Principle:
Principle #20Continuity of useful action

3Quantity of substance

If fermentation is allowed to complete to convert all sugars to ethanol, then alcohol content increases, but flavor compounds are depleted

Engineering Contradiction:
Improvealcohol contentVSAvoidflavor compound depletion
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by intentionally stopping fermentation before complete sugar conversion. The yeast strain and fermentation conditions are controlled to achieve low alcohol production while preserving unfermented sugars and flavor compounds, avoiding the depletion that occurs with complete fermentation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies partial action by allowing fermentation to proceed only to the extent necessary for flavor development and aldehyde conversion, rather than completing full sugar-to-alcohol transformation. This partial fermentation approach preserves flavor compounds and unfermented sugars while achieving the desired low alcohol content.

Inventive Principle:
Principle #16Partial or excessive action

4Object-generated harmful factors

If yeast is removed early to retain fermentable sugars, then sweet/sour ratio improves, but fermentation is interrupted

Engineering Contradiction:
Improvesweet/sour balanceVSAvoidfermentation completion
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent applies parameter changes by adjusting fermentation temperature, duration, and yeast strain characteristics to achieve the desired balance. By controlling these parameters, the process allows early yeast removal to preserve sweet/sour balance while ensuring sufficient fermentation has occurred to convert harmful aldehydes and produce desirable flavor compounds.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method results in an alcohol-reduced beer with enhanced drinkability and taste balance, matching the organoleptic qualities of conventional beer by retaining fermentable sugars and reducing aldehyde content.

Implementation Method 1

adding a fermentative yeast into wort for at least partially fermenting said wort

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 2

reducing alcohol content of the thus fermented beer

Methodology Applied
Scientific EffectDe-alcoholisation:

Data Source

PatentUS12454665B2Production of an alcohol-free beverage
Publication Date: 2025.10.28 HEINEKEN SUPPLY CHAIN BV
  • US12454665B2 patent drawing
  • US12454665B2 patent drawing
  • US12454665B2 patent drawing

AI summary

The invention relates to methods of producing an alcohol-reduced fermented beverage, and to a resulting alcohol-reduced fermented beverage. The invention further relates to an use of a fermentative yeast that is not capable of completely converting glucose, maltose and/or maltotriose into ethanol, for the production of an alcohol-reduced fermented beverage.