Sugarcane Plastic Mulching Timing to Raise Yield and Cut Residue

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Solution Overview

Problem

The traditional plastic mulching technology in sugarcane farming leads to plastic residue pollution, affecting soil quality and crop yield, and fails to optimally tap the yield potential due to improper timing and lack of recycling, posing a threat to sustainable agricultural development and human health.

Innovation Solution

A method involving precise control of plastic mulching time using biodegradable films and recycling, divided into four periods based on yield impact regression equations, with mulching times at days 0, 58, 119, and 156, and recycling the plastic film to prevent pollution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If plastic mulching is applied throughout the entire growth period (10-15 months), then sugarcane yield is increased through temperature and moisture control, but plastic residue pollution accumulates in the soil, degrading soil quality and harming sustainable development

Engineering Contradiction:
Improvesugarcane yieldVSAvoidplastic residue pollution
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent implements periodic plastic mulching by dividing the sugarcane growth period into distinct phases: mulching is applied during the early growth stage (germination to tillering) when temperature and moisture control are most beneficial, then removed before the maturity stage. This periodic application maintains yield benefits while preventing plastic residue accumulation that occurs with continuous mulching throughout the entire 10-15 month growth period.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent removes plastic mulch at predetermined times before plastic degradation becomes problematic. By proactively removing the mulch film at the end of the optimal growth period rather than allowing it to remain until degradation occurs, the system prevents plastic residue pollution before it starts, while still capturing the full yield benefits during the mulched growth phase.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If plastic mulching time is extended to maximize yield, then sugarcane productivity increases, but soil organic carbon decreases and soil health deteriorates

Engineering Contradiction:
Improvesugarcane yieldVSAvoidsoil organic carbon
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The patent applies plastic mulching periodically during specific growth stages rather than continuously, allowing soil organic carbon to be preserved during non-mulching periods. The mulch is removed before the sugarcane reaches maturity, preventing the long-term plastic presence that degrades soil organic carbon while still providing yield benefits during the critical early growth phases.

Inventive Principle:
Principle #19Periodic action

3Productivity

If conventional plastic mulching is used without recycling, then sugarcane yield is improved through warming and moisture retention, but microplastic pollution enters the food chain, threatening human health

Engineering Contradiction:
Improvesugarcane yieldVSAvoidmicroplastic pollution
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent removes plastic mulch proactively at the end of the optimal growth period, well before the plastic would naturally degrade into microplastics in the soil. This preliminary removal action prevents microplastic formation and entry into the food chain, while still capturing all the yield benefits during the mulched growth phase.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements plastic film recovery and recycling by collecting and removing used mulch film from the field at the end of the growing season. This recovery process prevents plastic degradation into microplastics that would contaminate the soil and food chain, while the film can be recycled for reuse in subsequent planting cycles.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method increases sugarcane yield and farmer income by accurately controlling mulching time, reduces plastic pollution, and enhances soil health, promoting sustainable agricultural development and human safety.

Implementation Method 1

Plastic mulching increases soil temperature and accumulated temperature for the growth of sugarcane, promoting early germination

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

Plastic mulching can increase soil moisture content, improve water use efficiency, promote photosynthetic accumulation

Methodology Applied
Scientific EffectEvaporation reduction: Evaporation

Data Source

PatentUS12532819B2Method for tapping yield potential of saccharum officinarum by controlling time of plastic mulching
Publication Date: 2026.01.27 YUNNAN ACAD OF AGRI SCI
  • US12532819B2 patent drawing

AI summary

A method for tapping a yield potential of Saccharum officinarum by controlling a time of plastic mulching is provided. The method includes: (1) plastic mulching: mulching a Saccharum officinarum furrow in a Saccharum officinarum field fully with a wide plastic film in a direction parallel to the Saccharum officinarum furrow, and covering the plastic film directly above the Saccharum officinarum furrow with soil with a certain thickness along the Saccharum officinarum furrow, such that the plastic film is tightly attached to soil in the Saccharum officinarum furrow; (2) control of the time of plastic mulching, and (3) plastic film recycling treatment. The method of the present disclosure is advanced, practical, easy to operate, and easy to promote.