Sulfamic Acid Cleaning Composition for Cement Residue Removal

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Solution Overview

Problem

Current cleaning products are ineffective for instantaneous removal of cement-based residues from tiles and grout lines during flooring installation, as they are either too corrosive, slow-acting, or not suitable for removing polymer-modified fillers, posing safety risks and requiring rinsing.

Innovation Solution

A cleaning composition comprising sulfamic acid, a glycol solvent, and water, which acts rapidly and effectively to remove cement-based residues without producing toxic fumes, allowing for simultaneous mechanical removal and quick drying without leaving residues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If strong acid-based cleaning products are used, then cleaning power is improved, but toxic fumes are generated and flooring is damaged

Engineering Contradiction:
Improvecleaning powerVSAvoidtoxic fumes and flooring damage
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical parameters of the cleaning composition by using sulfamic acid instead of strong mineral acids, and by adjusting the pH to a specific range (2-4) to achieve effective cleaning while eliminating toxic fume generation and flooring damage

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite cleaning composition combining sulfamic acid with specific surfactants and chelating agents to achieve synergistic effects that provide both strong cleaning power and safety against toxic emissions and flooring damage

Inventive Principle:
Principle #40Composite materials

2Speed

If strong acid-based cleaning products are used, then cleaning speed is improved, but mechanical action time is insufficient for effective residue removal

Engineering Contradiction:
Improvecleaning speedVSAvoidmechanical action time
Core Design Contradiction:
SpeedVSLoss of time

Solution Approach 1:

The patent creates a dynamically balanced cleaning system where the chemical action time is extended to match the mechanical action time, allowing both processes to work synergistically for complete residue removal without requiring excessive time from either method

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If conventional cleaning products are used, then safety is improved, but cleaning effectiveness on polymer-modified fillers is reduced

Engineering Contradiction:
ImprovesafetyVSAvoidcleaning effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent develops a composite formulation that integrates sulfamic acid with specific surfactants and chelating agents to create a multi-functional cleaning composition that maintains safety while achieving reliable removal of polymer-modified fillers through synergistic chemical and physical actions

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition efficiently removes cement-based residues, including polymer-modified fillers, during flooring installation, ensuring safety and reducing the need for rinsing, while being compatible with acid-resistant flooring materials.

Implementation Method 1

sulfamic acid...acts rapidly and effectively to remove cement-based residues

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

a glycol solvent...acts rapidly and effectively to remove cement-based residues

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 3

quick drying without leaving residues

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS12012571B2Composition for instant cleaning of cement-based residues from floored surfaces
Publication Date: 2024.06.18 FILA IND CHIM S P A IN SIGLA FILA SPA
  • US12012571B2 patent drawing
  • US12012571B2 patent drawing

AI summary

A cleaning composition for removing cement-based residues from tiles, such as cementitious grout used for installing flooring and for filling the joints is presented. The composition includes: sulfamic acid, a glycol solvent, and water.