Sulfide Solid Electrolyte Coating for High Conductivity Without Aggregation

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Solution Overview

Problem

Solid electrolytes in batteries face challenges such as low ion conductivity, interface resistance with solid particles, and ion conduction performance deterioration due to solid-to-solid bonding, particularly in all-solid-state batteries.

Innovation Solution

A solid electrolyte is developed by mixing sulfide-based solid electrolyte particles with lithium-metal-oxide and performing heat treatment at 250° C. to 350° C., which improves crystallinity and ion conductivity while preventing particle aggregation and growth, resulting in a high-density electrode plate and electrolyte film with enhanced moisture stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heat treatment is performed to improve crystallinity and ion conductivity, then ion conductivity is improved, but particle aggregation and growth occur

Engineering Contradiction:
Improveion conductivityVSAvoidparticle size distribution
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention optimizes heat treatment parameters by conducting treatment at 200-400°C for 1-24 hours, a controlled temperature and time range that improves crystallinity without causing excessive particle growth or aggregation, thus maintaining narrow particle size distribution.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention performs surface coating with oxide-based material before heat treatment. This preliminary action protects particles during subsequent heat treatment, preventing aggregation and growth while allowing crystallinity improvement.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high ion conductivity, improved capacity and cycle-life characteristics, and maintains a uniform particle size distribution, effectively addressing the limitations of existing solid electrolytes in all-solid-state batteries.

Implementation Method 1

performing heat treatment at about 250° C. to about 350° C.

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 2

in an X-ray diffraction (XRD) analysis of the solid electrolyte, a full width at half maximum (FWHM) of a main peak is less than or equal to about 0.160

Methodology Applied
Scientific EffectX-ray diffraction: X-Ray

Data Source

PatentUS20240039041A1Solid electrolyte and preparing method of the same
Publication Date: 2024.02.01 SAMSUNG SDI CO LTD
  • US20240039041A1 patent drawing
  • US20240039041A1 patent drawing
  • US20240039041A1 patent drawing

AI summary

A solid electrolyte includes sulfide-based solid electrolyte particles and lithium-metal-oxide on the surface of the particles, wherein in an X-ray diffraction analysis of the solid electrolyte, a full width at half maximum of a main peak is less than or equal to about 0.160.