Sulfide Solid Electrolyte Ion Conductivity via K and P Doping

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Solution Overview

Problem

Current solid electrolyte materials for lithium batteries lack favorable ion conductivity, which hinders the development of high-output batteries.

Innovation Solution

A sulfide solid electrolyte material comprising Li, K, Si, and P elements, with specific molar fractions and crystal structure characteristics, is developed to enhance ion conductivity, including a crystal phase with a peak at 2θ=29.58° and a producing method involving mechanical milling and heating to achieve high crystal phase ratios.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a sulfide solid electrolyte material is used to replace liquid electrolyte, then safety is improved and production cost is reduced, but ion conductivity is insufficient

Engineering Contradiction:
ImprovesafetyVSAvoidion conductivity
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent changes the chemical composition parameters of the solid electrolyte by incorporating specific ratios of Li, K, Si, and P elements. The molar fraction of P element to total Si and P elements is controlled at 0.5≤P/(Si+P)≤0.7, and K element to total Li and K elements is controlled at 0<... These parameter adjustments optimize the crystal structure to achieve both high ion conductivity and safety.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite sulfide solid electrolyte material combining multiple elements (Li, K, Si, P, S) in specific proportions. This composite approach leverages the beneficial properties of each element: Li for ion conductivity, K for structural stability, Si for chemical stability, and P for enhancing overall performance, achieving both safety and high power output.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional solid electrolyte materials are used, then production cost is reduced, but ion conductivity remains insufficient for high-output batteries

Engineering Contradiction:
Improveproduction costVSAvoidion conductivity
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The patent optimizes manufacturing parameters by controlling the molar fractions of constituent elements within specific ranges (P/(Si+P) = 0.5-0.7, K/(Li+K) = 0<...). These parameter specifications enable consistent production of high-performance electrolyte material while maintaining cost-effectiveness through a straightforward synthesis process using conventional raw materials.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sulfide solid electrolyte material achieves favorable ion conductivity, enabling the production of high-output batteries with improved safety and reduced production costs by eliminating flammable organic solvents.

Implementation Method 1

A sulfide solid electrolyte material with favorable ion conductivity

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

having a peak at a position of 2θ=29.58°±0.50° in X-ray diffraction measurement using a CuKα ray

Methodology Applied
Scientific EffectX-ray diffraction: Bragg Diffraction

Data Source

PatentUS9748603B2Sulfide solid electrolyte material, battery, and producing method for sulfide solid electrolyte material
Publication Date: 2017.08.29 TOYOTA JIDOSHA KK
  • US9748603B2 patent drawing
  • US9748603B2 patent drawing
  • US9748603B2 patent drawing

AI summary

A sulfide solid electrolyte material includes Li, K, Si, P and S elements; a peak at 2θ=29.58°±0.50° and not having a peak at a position of 2θ=27.33°±0.50° in X-ray diffraction measurement using a CuKα ray, or when a diffraction intensity at the peak of 2θ=29.58°±0.50° is regarded as IA and a diffraction intensity at the peak of 2θ=27.33°±0.50° is regarded as IB having a peak at the position of 2θ=27.33°±0.50°, a value of IB/IA is less than 1; a P element molar fraction (P/(Si+P)) to a Si element total and the P element satisfies 0.5≦P/(Si+P)≦0.7, and a K element molar fraction (K/(Li+K)) to a Li element total and the K element satisfies 0&lt;K/(Li+K)≦0.1.