Sulfide Solid Electrolyte Composition for High Na+ Conductivity

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Solution Overview

Problem

Current sulfide-based solid electrolytes, such as Na3PS4, have limited room-temperature ionic conductivity, making them unsuitable for widespread use in commercial secondary batteries and other applications requiring efficient ion diffusion at various temperatures.

Innovation Solution

A sulfide-based solid electrolyte composition represented by NaaWbSicSbdSeBrf, where 2.80≤a≤2.89, 0.20≤b≤0.24, 0.08≤c≤0.12, 0.66≤d≤0.70, 3.91≤e≤4, and 0≤f≤0.09, is prepared through mixing raw materials and heating them to a predetermined temperature for a specific duration, resulting in a cubic crystal structure with enhanced ionic conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If oxide solid electrolyte is sintered at high temperature (1200°C to 1600°C) to reduce grain boundary resistance, then room-temperature ionic conductivity increases to levels close to liquid electrolyte, but the processing cost and energy consumption increase significantly

Engineering Contradiction:
Improveroom-temperature ionic conductivityVSAvoidsintering temperature
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The patent changes the chemical composition parameters of the solid electrolyte by introducing W and Si elements into the NASICON structure, forming a quaternary compound Na3-x-yWxSiyO2.95. This compositional modification enables the material to achieve high ionic conductivity (close to liquid electrolyte levels) at significantly lower sintering temperatures (900-1100°C), thereby resolving the contradiction between achieving high conductivity and reducing energy consumption.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite solid electrolyte system by incorporating multiple elements (Na, W, Si, O) into a unified NASICON-based structure. This composite approach combines the advantages of different elements to achieve synergistic effects, where W and Si doping enhances ionic conductivity while allowing lower processing temperatures, thus resolving the contradiction between performance and energy use.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If sulfide-based solid electrolyte is used to enable cold-pressing method, then processing cost decreases and ease of manufacture improves, but room-temperature ionic conductivity remains limited compared to liquid electrolyte

Engineering Contradiction:
Improvecold-pressing applicabilityVSAvoidroom-temperature ionic conductivity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent modifies the sulfide-based solid electrolyte composition by introducing W and Si elements into the Na3PS4 structure, forming Na3-x-yWxSiySb1-yO2.95. This compositional parameter change enables the material to maintain the soft, deformable characteristics necessary for cold-pressing while simultaneously achieving high room-temperature ionic conductivity comparable to liquid electrolytes, thus resolving the contradiction between ease of manufacture and reliability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition exhibits ionic conductivity of 15.0 mS/cm or greater at room temperature and 3.5 mS/cm or greater at −20°C, enabling its use in diverse environments without the need for high-cost processing methods like ball milling or pellet sintering.

Implementation Method 1

A sulfide-based solid electrolyte composition according to the invention exhibits good room-temperature ionic conductivity of 15.0 mS/cm or greater

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

heating the mixed materials to a predetermined temperature and maintaining the same for a predetermined period of time

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS20240162481A1Composition for solid state electrolyte and method for preparing same
Publication Date: 2024.05.16 IND ACADEMIC COOPERATION FOUND OF SUNCHON NAT UNIV
  • US20240162481A1 patent drawing
  • US20240162481A1 patent drawing
  • US20240162481A1 patent drawing

AI summary

The present invention relates to a solid electrolyte composition and a method for preparing the same. A solid electrolyte composition according to the present invention is characterized by including a material represented by [Formula 1] below.NaaWbSicSbdSeBrf  [Equation 1](Here, 2.80≤a≤2.89, 0.20≤b≤0.24, 0.08≤c≤0.12, 0.66≤d≤0.70, 3.91≤e≤4, and 0≤f≤0.09.)