Sulfide Solid Electrolyte Production via Segmented Mixing

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Solution Overview

Problem

Sulfide solid electrolytes described in prior literature face challenges with insufficient Li ion conductivity and prolonged production times, particularly for Li2S—P2S5—LiI—LiBr-based sulfide solid electrolytes.

Innovation Solution

A method involving the mixing and grinding of lithium sulfide and lithium bromide, followed by the addition and reaction with diphosphorus pentasulfide and lithium iodide, significantly shortens production time while enhancing Li ion conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Li2S—P2S5—LiI—LiBr-based sulfide solid electrolyte is produced by mixing all raw materials at once, then Li ion conductivity is improved, but production time is prolonged

Engineering Contradiction:
ImproveLi ion conductivityVSAvoidproduction time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The production process is divided into two distinct stages: first mixing Li2S and LiBr, then adding P2S5 and LiI. This segmentation allows the reaction to proceed more efficiently, achieving high Li ion conductivity without the prolonged production time required when all materials are mixed simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Li2S and LiBr are mixed and ground together in advance before adding the remaining materials. This preliminary action prepares the base mixture in an optimal state, enabling the subsequent reaction with P2S5 and LiI to proceed faster while maintaining high conductivity.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If Li2S—P2S5—LiI—LiBr-based sulfide solid electrolyte is produced by stepwise mixing, then production time is shortened, but Li ion conductivity may be compromised

Engineering Contradiction:
Improveproduction speedVSAvoidLi ion conductivity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The stepwise mixing process is strategically segmented into two phases: (1) mixing Li2S and LiBr, and (2) adding P2S5 and LiI. This specific segmentation maintains Li ion conductivity while reducing production time compared to mixing all materials at once.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mixing parameters are optimized by controlling the order of material addition and the grinding conditions. This parameter optimization ensures that the stepwise process achieves both high conductivity and reduced production time.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If Li2S and LiBr are mixed and ground together first, then production efficiency is improved, but material homogeneity may be affected

Engineering Contradiction:
Improveproduction efficiencyVSAvoidmaterial homogeneity
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

Li2S and LiBr are preliminarily mixed and ground together to form a homogeneous base mixture. This preliminary action ensures uniform distribution of these components before adding P2S5 and LiI, maintaining overall material homogeneity while improving production efficiency.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The grinding process is specifically designed to achieve homogeneous mixing of Li2S and LiBr particles. This homogeneity is maintained through controlled grinding conditions, ensuring uniform material distribution throughout the final product.

Inventive Principle:
Principle #33Homogeneity

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method produces a sulfide solid electrolyte with high Li ion conductivity and reduces production time, utilizing a sulfur-based material that facilitates the production of a sulfide solid electrolyte with improved performance.

Implementation Method 1

mixing and grinding lithium sulfide and lithium bromide

Methodology Applied
Scientific EffectMechanical grinding: Abrasion

Implementation Method 2

adding phosphorus sulfide and lithium iodide thereto and reacting them

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS11183708B2Method for producing sulfide solid electrolyte and sulfur-based material
Publication Date: 2021.11.23 TOYOTA JIDOSHA KK
  • US11183708B2 patent drawing

AI summary

Provided are a method for producing a sulfide solid electrolyte having a high Li ion conductivity, in which the production time can be greatly reduced, and a sulfur-based material that can be used in the production method for a sulfide solid electrolyte. The invention relates to a method for producing a sulfide solid electrolyte containing a lithium element, a sulfur element, a phosphorus element, an iodine element and a bromine element, which includes mixing and grinding lithium sulfide and lithium bromide followed by adding phosphorus sulfide and lithium iodide thereto and reacting them, and relates to a sulfur-based material.