Sulfide Solid Electrolyte Glass for High-Output Batteries

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Solution Overview

Problem

Current sulfide solid electrolyte materials, such as Li4P2S6-based amorphous substances, have low Li ion conductivity and stability issues, particularly when exposed to water, limiting their application in high-output batteries.

Innovation Solution

A sulfide solid electrolyte glass with a P2S4- structure ratio of 50% or more, characterized by a glass transition point and absence of specific X-ray diffraction peaks, is developed using elemental phosphorus and sulfur, allowing for high amorphous nature and stability, and synthesized through mechanical milling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional Li4P2S6-based amorphous substances are used, then the battery can achieve high output potential, but the Li ion conductivity is low and stability is poor especially when exposed to water

Engineering Contradiction:
ImprovestabilityVSAvoidwater resistance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by introducing P2S4 structure (containing P-P bonds) into the Li4P2S6-based amorphous substance. This compositional parameter change transforms the material's properties, achieving both high Li ion conductivity (10^-3 to 10^-2 S/cm) and improved water stability, resolving the contradiction between reliability and water resistance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite amorphous substance combining Li4P2S6 with P2S4-containing compounds (such as Li2S-P2S4 or Li2S-P4S3). This composite approach integrates the high conductivity potential of Li4P2S6 with the structural stability and water resistance of P2S4 networks, simultaneously improving both reliability and water resistance.

Inventive Principle:
Principle #40Composite materials

2Power

If Li4P2S6-based amorphous substances are used for high output battery, then the energy density can be improved, but the Li ion conductivity remains low

Engineering Contradiction:
ImproveoutputVSAvoidLi ion conductivity
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent modifies the compositional parameters by incorporating P2S4 structures with P-P bonds into the Li4P2S6 matrix. This parameter change creates a dual-network structure that provides both high Li ion conductivity (10^-3 to 10^-2 S/cm) and high Li content, enabling the battery to achieve both high output and high reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The P2S4-containing compounds act as an intermediary phase between Li4P2S6 molecules, creating a percolation network that facilitates Li ion transport. This intermediary structure enables high Li ion conductivity while maintaining the high energy density required for high output batteries.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If amorphous structure is maintained for high conductivity, then the material shows glass transition point, but water stability is compromised

Engineering Contradiction:
ImproveLi ion conductivityVSAvoidamorphous nature
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent creates a composite amorphous material combining Li4P2S6 with P2S4-containing compounds. The P2S4 forms a stable amorphous network structure with P-P bonds that maintains the glass transition point (confirming amorphous nature) while providing enhanced water stability, thus preserving both high conductivity and compositional stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces P2S4 clusters with P-P bonds at specific local regions within the Li4P2S6 amorphous matrix. These local P2S4 domains provide water stability and structural rigidity, while the overall amorphous structure is maintained, preserving high Li ion conductivity through the glass transition characteristic.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting sulfide solid electrolyte glass exhibits high Li ion conductivity and stability, enabling the creation of high-output lithium solid state batteries with improved water resistance and performance.

Implementation Method 1

synthesized through mechanical milling

Methodology Applied
Scientific EffectMechanical milling:

Implementation Method 2

high Li ion conductivity

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentEP2602795B1Sulfide solid electrolyte glass, lithium solid-state battery, and method for producing sulfide solid electrolyte glass
Publication Date: 2019.01.30 TOYOTA JIDOSHA KK
  • EP2602795B1 patent drawingFigure 1~3
  • EP2602795B1 patent drawingFigure 4
  • EP2602795B1 patent drawingFigure 5A~5B

AI summary

An object of the present invention is to provide a sulfide solid electrolyte glass with high Li ion conductivity. The present invention achieves the above-mentioned object by providing a sulfide solid electrolyte glass comprising Li4P2S6, characterized by having a glass transition point.